Generac QT 5.4L Miscellaneous Maintenance, ‹ Spark Plugs, ‹ Changing the Engine AIR Cleaner

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Standby Generator Sets

Maintenance

7.Start engine and check for oil leaks.

Figure 10.2 - Oil Filter

Oil

Dipstick

‹SPARK PLUGS

Reset the spark plug gap or replace the spark plugs as necessary.

1.Clean the area around the base of the spark plugs to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plugs to clean.

2.Remove the spark plugs and check the condition. Replace the spark plugs if worn or if reuse is questionable. See the “Service Schedule” section for recommended inspection.

3.Check the spark plug gap using a wire feeler gauge. Adjust the gap to 1.14 mm (0.045 inch) by carefully bending the ground electrode (Figure 10.4).

Oil Filter

‹CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (part number 0A4637), remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover.

Figure 10.3 — Engine Air Filter

Air Filter

See the “Service Schedule” section for air cleaner maintenance.

Figure 10.4 – Setting the Spark Plug Gap

SET PLUG GAP AT 1.14 mm

(0.045 inch)

‹COOLANT CHANGE

Every year, have an Authorized Service Facility drain, flush and refill the cooling system. See the “Specifications” section for cooling system recom- mendations.

MISCELLANEOUS MAINTENANCE

‹CLEANING THE GENERATOR

Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance.

Periodically clean generator exterior surfaces. A soft brush may be used to loosen caked on dirt. Use a vacuum system or dry, low pressure air to remove any accumulations of dirt. The generator is housed inside an all-weather enclosure, clean the enclosure with a soft, damp cloth or sponge and water.

Once each year, have the generator cleaned and inspected by an Authorized Service Dealer. That dealer will use dry, low pressure air to clean internal windings. Parts inside the control console should be cleaned and inspected at this time as well.

10-3

08/05

0 .Rev Maint003

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Contents QT 5.4L 100kW Models Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Authorized Service Dealer Location‹ Data Label Identification RecordEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ LP Fuel System Fuel System‹ Fuel Requirements ‹ Natural GAS Fuel SystemSpecifications Interconnections ‹ Cold Weather KIT4L & 6.8L Ignition Description ‹ Ignition POWER-UP Input 56 Line Input‹ Ignition Shutdown on Loss of Crank or CAM Signals ‹ Ignition Enable 14 Line InputGenerator AC Lead Connections Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator ‹ 3-PHASE AlternatorsPreparation Before START-UP InstallationInitial Inspection for QT Genset Startup ‹ Preparation for START-UP START-UP Checklist‹ START-UP Inspection ‹ Retransfer and Shutdown Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Engine START-UP and TransferChecking Fluid Levels Cooling SystemMaintenance Owner Operator can Perform ‹ Spark Plugs Miscellaneous Maintenance‹ Changing the Engine AIR Cleaner ‹ Cleaning the Generator‹ Battery Replacement Repair Parts‹ Battery ‹ Battery MaintenanceKW 150 KW Standby GAS Engine Driven Generator Sets Service ScheduleMaintenance Level 11-3 11-4 Problem Cause Correction Troubleshooting GuideStandby Generator Sets Standby Generator Sets Page Assy Rotor 2390 80KB3 CPL Page Panel CB Conn BOX Page UL Circuit Breaker 225AF Page STAND, RH Control CPL C5 Page Washer Lock M10 Page MTG Base CP 5.4L 100KW DD Page Tray Battery Page Components Included in 0F1826E Page Pipe EXH Manifold 4.6L LH Page AIR Clnr BTM PLT W/CPLR 8.1L Page Tube Heater Water Page Starter 12 Volt Page Support NAT GAS Solenoid Page Support NAT GAS Solenoid Page Rear Wrap C5 Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Standby Generator Sets Warranty