Powermate P1204 Fuel Specifications, Consumption Require Ments, Fuel Hooku P, Fuel Requirements

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FUEL SPECIFICATIONS AND

CONSUMPTION REQUIREMENTS

The engine driving the generator is engineered to provide reliable power on either Liquefied Propane Vapor (LPG) or Natural Gas. For proper operation on these fuels, it is important to deliver gas with adequate energy content, at sufficient pressure and flow rate. This generator is designed to operate on Liquefied Propane Vapor (LPG) with a minimum energy content of 2500 BTU per cubic foot or Natural Gas with a minimum energy content of 1000 BTU per cubic foot. This generator is designed to operate with a fuel pressure at the inlet of the unit between 6 and 11 inches of water column (4-6 ounces).

Required fuel flow rates for specific models are given in the table below. To insure correct sizing of the piping supplying fuel to the generator set, provide the flow and pressure requirements of this section to a fuel supplier or licensed plumber during the installation planning stage. If the fuel supplier cannot guarantee delivery of fuel with these properties, the generator may not perform as advertised.

Due to differences in the energy content of fuel used, it is necessary to derate the output of the generator when connected to Natural Gas. Additionally, regional and/or seasonal variations in the makeup of the fuel can further affect output of the engine/generator system. When using Natural Gas fuel with minimum properties as defined, engine output can fall approximately 10% below that of the same set using Propane Vapor.

Per the National Gas Code (NFPA 54 - ANSI 2223.1), a manual shutoff valve in the fuel supply line to the generator is recommended.

DANGER

All fuel system installations MUST BE done by a licensed plumber or licensed gas technician and must comply with all applicable codes, standards and regulations.

FUEL CONSUMPTION TABLE

 

P120401

Fuel Consumption (@100%

3.44 Gal/Hr (LP)

load)

280 Cu-ft/Hr (NG)

All values reflect consumption at 100% rated output.

FUEL REQUIREMENTS:

For the best operation of the unit, the fuels used should have a minimum content of 1000 BTU’s per cubic foot for Natural Gas (NG) and 2520 BTU’s per Cubic foot for Liquid Propane vapor (LPG). Contact local fuel supplier for local BTU content. Fuel supply pressures must be between 4oz (6” H20 per square inch) and 6oz

(11” H20 per square inch) at the inlet to the unit.

WARNING

Natural gas (NG) is highly explosive.

Natural gas (NG) is lighter than air and will collect in high places.

Liquid propane vapor (LPG) is highly explosive.

Liquid propane vapor (LPG) is heavier than air and will collect in lower places.

Extreme caution should be taken when working on a new installation or while performing general maintenance.

Do not smoke when near the unit.

Keep flames, sparks, pilot lights, arc-producing equipment, switches and all other sources of ignition well away. Keep a type ABC fire extinguisher handy.

Potential for fire or explosion always exist when using natural gas (NG) or liquid propane vapor (LPG) as a fuel source. Install this unit in compliance with all local fuel codes.

Do Not operate engine if smell of fuel is present or other explosive conditions exist.

FUEL HOOKUP

After electrical connections are complete, the next installation step is to connect a fuel supply to the unit. The fuel inlet fitting supplied with the generator is male 3/4" NPT. To accommodate potential settling of the generator relative to rigid supply pipeline, use of a flexible line, provided by manufacturer, in the supply line is suggested. When making connections, use only materials rated for the fuel supplied and approved for use by local, regional or national codes and/or regulatory agencies.

DANGER

All fuel system installations MUST BE done by a licensed plumber or licensed gas technician and must comply with all applicable codes, standards and regulations.

WARNING

Natural Gas and Propane Vapor are highly explosive gases. Check ALL fuel system connections for leaks before starting engine/generator set.

DO NOT use a flame to check for leaks.

Use approved equipment and methods to check for leaks.

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Contents Stationary Standby Electric Generator Model Series P1204Table of Contents General Safety Guidelines General Safety Guidelines Unpacking Instruction S Installation Plannin GIntroductio N Generator Specifications P120401 12 KWInstallation Drawings Placemen T Generator InstallationLocation and Generator Placement and Anchoring Utomatic Transfer Switch Electrical Hookup AIN Line Output Powe RGenerator Start Signal Utility Circuit SupplyWiring Diagram Fuel Hooku P Fuel SpecificationsConsumption Require Ments Fuel RequirementsNatural Gas NG Connectio N Battery Requirement SBattery Placement Nnection con t LubricationFirst Time Startup Generator Operatio NFuses Control Panel Feature SCircuit Breaker Cyclic Crank Generator Control Panel Operatio NStarting the Generator RUN StateStatus Indicators FaultsMaintenance Engine OIL Level Check Upper Limit Lower LimitEngine OIL Cooler Inspection ND Clean ING Engine OIL and OIL Filter HangeBattery Maintenanc E Engine AIR Filter ChangeTT ERY Maintenanc E con t Spark Plug Chec KValve Clearance Check Adjustmen TNclosure and Site Fuel System InspectionTroubleshooting Symptom Possible Cause Corrective ActionTroubleshooting 200-2667 Powerstation Automated Power System Limited Warranty Contact the Powermate Product Service Department AT