Powermate P1204 owner manual Nnection con t, Lubrication

Page 17

BATTERY PLACEMENT AND

CONNECTION (cont.)

To access the battery and charger, remove the front and back panels by inserting the key into the locks located on top of the panel. and turn 1/4 turn counterclockwise to unlock. Lift the panels up and out of the base and set it aside.

Place the battery (A) on the base as shown in Fig G. After the battery is set, begin attaching the battery

cables to the battery posts, starting with the positive (+), or red, cable (B). Loosen the bolt (C) on the post clamp slightly to allow the clamp to expand, then firmly push the clamp onto the battery post marked positive (+) until the top of the post extends past the top of the clamp. Rotate the clamp around the post as required to insure the clamp cannot contact any metal components, then tighten the clamp bolt (C) until snug. Finally,slide the post boot (D) down the cable and place it entirely over the clamp.

Finish connecting the battery by placing the negative (-), or black, battery cable (E) to the battery post marked negative (-). Push the clamp firmly over the post until the post extends past the top of the clamp, then rotate the clamp to avoid contact with any metal parts. Tighten the battery clamp bolt (F) until snug.

FIG. G

The final step of battery installation is to verify proper connection of all battery charger connections. A battery charging system (G) is included with the engine/generator set to maintain the battery charge during extended periods of generator inactivity, therefore providing consistent starting. A quick check of charger connections will verify that factory connections are correct so the charger can function as intended. Insure that the charger is connected by checking to see that it is plugged into a powered receptacle, and that the positive

(+)and negative (-) charger cables are connected to their respective battery cables.

Install the panels back onto the generator by placing the bottom of the panel onto the base and pushing it up into place. Lock the panel by inserting the key into the locks and turning 1/4 turn clockwise.

LUBRICATION

Once all connections are made, the final installation step is verification of proper engine oil level. Check oil level before start-up (see page 23 for instructions). The unit is shipped with the proper type of oil in the crankcase for operation above 40°F. Follow the engine manufacturer’s recommendations for oil at temperatures below 40°F. Check oil periodically to ensure that the unit is properly lubricated. Follow the engine manufacturer’s recommended service schedule.

Engine oil capacity is 1.2 qt (1.14L) without a filter change and 1.5qt (1.42L) with a filter change.

WARNING

State and federal agencies have determined that contact with used engine oil can cause cancer or reproductive toxicity. Take care to limit skin contact and breathing of vapors as much as possible. Use rubber gloves and wash exposed skin.

CAUTION

Too much oil can cause high oil consumption, high operating temperatures and oil foaming. Too little oil can cause severe engine damage. Keep the oil level between the full and add marks on the dipstick.

Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in an engine failure that is not covered under warranty.

Never run this equipment without the complete air cleaner system installed on the engine. Failure to do so will result in premature engine wear and significantly reduced engine life.

200-2667

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Contents Model Series P1204 Stationary Standby Electric GeneratorTable of Contents General Safety Guidelines General Safety Guidelines Unpacking Instruction S Installation Plannin GIntroductio N P120401 12 KW Generator SpecificationsInstallation Drawings Placemen T Generator InstallationLocation and Generator Placement and Anchoring Utomatic Transfer Switch AIN Line Output Powe R Electrical HookupUtility Circuit Supply Generator Start SignalWiring Diagram Consumption Require Ments Fuel SpecificationsFuel Hooku P Fuel RequirementsNatural Gas NG Connectio N Battery Requirement SBattery Placement Lubrication Nnection con tGenerator Operatio N First Time StartupFuses Control Panel Feature SCircuit Breaker Starting the Generator Generator Control Panel Operatio NCyclic Crank RUN StateFaults Status IndicatorsMaintenance Upper Limit Lower Limit Engine OIL Level CheckEngine OIL and OIL Filter Hange Engine OIL Cooler Inspection ND Clean INGEngine AIR Filter Change Battery Maintenanc ESpark Plug Chec K TT ERY Maintenanc E con tNclosure and Site Adjustmen TValve Clearance Check Fuel System InspectionSymptom Possible Cause Corrective Action TroubleshootingTroubleshooting 200-2667 Powerstation Automated Power System Limited Warranty Contact the Powermate Product Service Department AT