Powermate P1204 Engine OIL and OIL Filter Hange, Engine OIL Cooler Inspection ND Clean ING

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ENGINE OIL AND OIL FILTER

CHANGE

Selection of the correct grade and type of engine oil greatly affects the performance of the generator, especially when starting. Before selecting replacement oil for an oil change, consider the anticipated operating conditions the generator may be exposed to. Choose the appropriate weight of oil for anticipated temperatures from Chart C. If temperatures are expected to fluctuate between extremes prior to the next oil change interval, use of synthetic oil is recommended. Use of oil meeting a minimum American Petroleum Institute (API) classification of SJ is advised.

Chart C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

oF

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-20

 

0

 

20

40

60

80

 

100

 

oC

-30

-20

 

-10

 

0

 

10

 

20

 

30

 

40

WARNING

the control panel before continuing the oil change.

2.Place an oil drain pan under the oil drain plug (A).

3.Remove the drain plug (A) and place in a convenient location. Allow the engine oil to completely drain into the drain pan.

4.When the engine oil is completely drained, replace the oil drain plug (A) and tighten.

5.Place the drain pan underneath the spin on oil filter (B), then remove the filter by turning it counterclockwise. Once loose, drain all of the oil from the filter into the drain pan.

6.Apply a light film of oil to the gasket on the new oil filter, then screw the filter onto the adaptor until the gasket lightly touches the adaptor face. Tighten the filter an additional ¾ to 1 turn.

7.Refill the engine with new engine oil through the engine oil fill cap (C). Refer to the engine oil recommendations on chart C for the proper grade of oil and the specifications on page 6 for the oil capacity. Replace the oil fill cap (C), then start the engine and check for leaks.

8.Stop the engine and check the engine oil level as outlined on page 23. Add oil as required to bring the oil to the proper level on the dipstick.

State and federal agencies have determined that contact with used engine oil can cause cancer or reproductive toxicity. Take care to limit skin contact and breathing of vapors as much as possible. Use rubber gloves and wash exposed skin.

CAUTION

Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in an engine failure that is not covered by warranty.

Engine oil changes are recommended at the maximum intervals given in the Periodic Maintance Table. When operating in hot or dusty conditions shorter change intervals may be necessary. To change the engine oil and oil filter, the listed procedure is recommended.

1.Warm up the engine oil by running a cold engine for a few minutes, then shutting it off. Start and stop the engine by pressing the MANUAL Mode button on the control panel to manually start the generator then press the OFF button to turn it off. Make sure that the generator is off by pressing the OFF button on

ENGINE OIL COOLER INSPECTION

AND CLEANING

At the intervals given in the maintenance schedule table, check the oil cooler and lines for leaks. If leaks are detected, replace clamps, fittings or hoses as necessary. Also visually inspect the oil cooler for debris clogging the cooler fins. If the cooler is blocked, use low pressure air or water to dislodge the blocking material.

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Contents Stationary Standby Electric Generator Model Series P1204Table of Contents General Safety Guidelines General Safety Guidelines Installation Plannin G Introductio NUnpacking Instruction S Generator Specifications P120401 12 KWInstallation Drawings Generator Installation Location and GeneratorPlacemen T Placement and Anchoring Utomatic Transfer Switch Electrical Hookup AIN Line Output Powe RGenerator Start Signal Utility Circuit SupplyWiring Diagram Fuel Specifications Consumption Require MentsFuel Hooku P Fuel RequirementsNatural Gas NG Battery Requirement S Battery PlacementConnectio N Nnection con t LubricationFirst Time Startup Generator Operatio NControl Panel Feature S Circuit BreakerFuses Generator Control Panel Operatio N Starting the GeneratorCyclic Crank RUN StateStatus Indicators FaultsMaintenance Engine OIL Level Check Upper Limit Lower LimitEngine OIL Cooler Inspection ND Clean ING Engine OIL and OIL Filter HangeBattery Maintenanc E Engine AIR Filter ChangeTT ERY Maintenanc E con t Spark Plug Chec KAdjustmen T Nclosure and SiteValve Clearance Check Fuel System InspectionTroubleshooting Symptom Possible Cause Corrective ActionTroubleshooting 200-2667 Powerstation Automated Power System Limited Warranty Contact the Powermate Product Service Department AT