Powermate P1204 Nclosure and Site, Valve Clearance Check, Adjustmen T, Fuel System Inspection

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ENCLOSURE AND SITE

Proper cooling of the generator is vital to maintain performance and prevent equipment failure. Blocked cabinet openings or other airflow obstructions are potential fire hazards and can cause failures. Periodically inspect generator cabinet openings and the engine oil cooler for blockages. Do not allow leaves, grass, dirt, snow or other objects to build up around the cabinet. Keep plants and other landscaping groomed to allow a minimum of three feet or greater of open space around all sides of the generator (check your local building codes for clearance requirements for your area).

Do not place a cover over the generator.

DANGER

Generator exhaust air contains carbon monoxide, a deadly odorless, colorless and tasteless gas. Breathing carbon monoxide causes severe nausea, fainting or death. Do not allow exhaust air to enter a building through windows, doors, air intakes or other means. Avoid breathing exhaust air while operating or servicing the generator set. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION

Covering or restricting the air passages on the generator will cause the unit to overheat and may create a fire hazard. Do not allow snow or leaves to cover enclosure openings.

Leave a three foot or greater open area around all sides of the unit. Check your local building codes for clearance requirements for your area. Do not plant trees or plants close to the unit.

Unit should be located to prevent combustible material from accumulating against the generator.

The generator MUST be installed outdoors.

VALVE CLEARANCE CHECK AND

ADJUSTMENT

Over time, normal engine operation leads to wear in the engine valve train which decreases generator output. To restore generator output, it is necessary to check and adjust the engine valve lash at regular intervals throughout the life of the engine. However, proper valve lash adjustments require specialized training and tools. Adjustment by persons unfamiliar with the procedure can cause damage to the engine not covered under warranty. Contact an authorized generator dealer for assistance in locating qualified service personnel.

CAUTION

This adjustment should only be performed by trained personnel. If incorrect adjustments are made, the unit may fail to operate or operate inefficiently.

FUEL SYSTEM INSPECTION

Avoid explosive and potentially lethal fuel leaks by inspecting the complete generator fuel supply system at intervals no greater than those listed in the Maintenance Table on page 22. Visually inspect all hoses for cracks, splits, or brittleness and replace hoses that show these or other signs of wear. Check all connections for tightness and cracks, replacing any broken fittings or clamps. Check all connections for leaks, while the generator is running, using approved equipment and methods. DO NOT use a flame to check for leaks.

WARNING

Extreme caution should be taken while performing general maintenance.

Do not smoke when near the unit.

Keep flames, sparks, pilot lights, arc-producing equipment, switches and all other sources of ignition well away. Keep a type ABC fire extinguisher handy.

Do Not operate engine if smell of fuel is present or other explosive conditions exist.

Do Not use a flame to check for leaks.

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Contents Model Series P1204 Stationary Standby Electric GeneratorTable of Contents General Safety Guidelines General Safety Guidelines Installation Plannin G Introductio NUnpacking Instruction S P120401 12 KW Generator SpecificationsInstallation Drawings Generator Installation Location and GeneratorPlacemen T Placement and Anchoring Utomatic Transfer Switch AIN Line Output Powe R Electrical HookupUtility Circuit Supply Generator Start SignalWiring Diagram Fuel Requirements Fuel SpecificationsConsumption Require Ments Fuel Hooku PNatural Gas NG Battery Requirement S Battery PlacementConnectio N Lubrication Nnection con tGenerator Operatio N First Time StartupControl Panel Feature S Circuit BreakerFuses RUN State Generator Control Panel Operatio NStarting the Generator Cyclic CrankFaults Status IndicatorsMaintenance Upper Limit Lower Limit Engine OIL Level CheckEngine OIL and OIL Filter Hange Engine OIL Cooler Inspection ND Clean INGEngine AIR Filter Change Battery Maintenanc ESpark Plug Chec K TT ERY Maintenanc E con tFuel System Inspection Adjustmen TNclosure and Site Valve Clearance CheckSymptom Possible Cause Corrective Action TroubleshootingTroubleshooting 200-2667 Powerstation Automated Power System Limited Warranty Contact the Powermate Product Service Department AT