Powermate P1204 owner manual First Time Startup, Generator Operatio N

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FIRST TIME STARTUP

After completing all installation procedures, read and understand the operating instructions for the generator controller. Know how the control panel operates, what to expect when activating control panel switches and how to shut the generator off in the event of an emergency. Before starting the generator for the first time, check off all items on the following list, then follow the given procedure to verify correct operation of the generator.

‰Is unit level?

‰Is adequate free air space (3 feet minimumor greater,check your local building codes for clearance requirements for your area.) available on all sides of the enclosure?

‰Are all cabinet openings free from blockage?

‰Is the exhaust directed away from dwellings, dwelling air intakes, or combustible materials?

‰Are the fuel supply lines and internal generator fuel connections leak-free?

‰Is fuel supply pressure within specifications?

‰Is the regulator connection properly configured for the fuel supplied?

‰Is an approved transfer switch used to prevent backfeed into utility lines?

‰Are electrical connections tight, and properly connected?

‰Are electrical conductors sized properly?

‰Is a properly sized engine cranking battery correctly installed?

‰Is the battery maintenance charger plugged in and operating correctly?

‰Are all protective covers installed and tightened?

‰Are all tools clear of moving or electrically live parts?

‰Is the installation inspected and approved as required by local or regional code?

Once all items on the checklist are marked off, complete the initial startup using the listed steps.

DANGER

Contact with high voltages present in generators and utility systems can cause severe electric shock or death. Avoid contact with all live components.

Allow only qualified generator service technicians or licensed electrician's to perform initial system start-up.

1.Press the OFF button on the control panel of the generator.

2.Move the main line circuit breaker handle on the generator to the OFF position.

3.Check the utility, or preferred, power supply to the transfer switch following the instructions provided by the switch manufacturer.

4.Ensure utility power to the transfer switch is shut off.

5.Return to the generator and open any manual shutoff

valves in the fuel supply system.

6.Press the MANUAL button on the control panel. The generator should crank and start.

7.Allow the generator to run for approximately three (3) minutes, then move the main line circuit breaker handle to the ON position.

DANGER

Generator is now supplying dangerous voltages. Use extreme caution performing electrical checks.

8.Check across the circuit breaker of the main line power output block (Red to Black) for proper frequency and voltage. Frequency should read approximately 62.5 Hz and voltage between 240 and 245 volts at no load conditions.

9.Adjust no load speed as required to meet approximately 62.5 Hz.

10.Shut the generator down by pressing the OFF button on the control panel.

11.Restore utility power to the transfer switch.

12.Press the AUTO button on the control panel to set the generator to automatic.

13.Inspect the site to ensure no packaging or installation materials remain within or against the generator.

14.Replace all covers on the generator.

15.Place the generator into service by pressing the AUTO button on the control panel.

CAUTION

Failure to set the controller to AUTO before leaving the generator renders the generator unavailable for automatic standby service.

GENERATOR OPERATION

A standby generator is an engine driven air cooled system to convert the energy contained in either liquid propane vapor or natural gas to electrical power. When coupled with an automatic transfer switch to monitor for failure of utility power, the unattended system can start, stop and transfer between sources to insure a nearly seamless supply of power. The generator is housed in a weather resistant, sound attenuated enclosure for outdoor installation only.

Before installing and starting the generator, become familiar with the controls and operational features of the generator. Know how the control panel operates, what to expect when activating control panel switches and how to shut the generator off in the event of an emergency.

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Contents Stationary Standby Electric Generator Model Series P1204Table of Contents General Safety Guidelines General Safety Guidelines Installation Plannin G Introductio NUnpacking Instruction S Generator Specifications P120401 12 KWInstallation Drawings Generator Installation Location and GeneratorPlacemen T Placement and Anchoring Utomatic Transfer Switch Electrical Hookup AIN Line Output Powe RGenerator Start Signal Utility Circuit SupplyWiring Diagram Fuel Hooku P Fuel SpecificationsConsumption Require Ments Fuel Requirements Natural Gas NG Battery Requirement S Battery PlacementConnectio N Nnection con t LubricationFirst Time Startup Generator Operatio NControl Panel Feature S Circuit BreakerFuses Cyclic Crank Generator Control Panel Operatio NStarting the Generator RUN StateStatus Indicators FaultsMaintenance Engine OIL Level Check Upper Limit Lower LimitEngine OIL Cooler Inspection ND Clean ING Engine OIL and OIL Filter HangeBattery Maintenanc E Engine AIR Filter ChangeTT ERY Maintenanc E con t Spark Plug Chec KValve Clearance Check Adjustmen TNclosure and Site Fuel System InspectionTroubleshooting Symptom Possible Cause Corrective ActionTroubleshooting 200-2667 Powerstation Automated Power System Limited Warranty Contact the Powermate Product Service Department AT