Generac QT04524ANSX Stationary Emergency Generator Control and Operation, Retransfer and Shutdown

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Operation

STATIONARY EMERGENCY GENERATOR CONTROL AND OPERATION

Refer to the appropriate control panel operator’s manual for this unit.

OPERATING UNIT WITH MANUAL TRANSFER SWITCH

If the Stationary Emergency Generator was installed in conjunction with a transfer switch capable of manual operation only, the fol- lowing procedure applies. A manually operated transfer switch is one that will not provide automatic start-up and does not include an intelligence circuit.

ENGINE START-UP AND TRANSFER

For additional information, refer to the applicable control panel manual for this unit, as well as any literature pertaining to the specific transfer switch.

nThe Maintenance Disconnect Switch and the

AUTO/OFF/MANUAL switches (if so equipped) must be set properly, or the generator will crank and start as soon as the utility power to the transfer switch is turned off. Refer to appli- cable control panel and transfer switch manuals for more information.

nDo not proceed until certain that utility source voltage is available to the transfer switch and the transfer switch main contacts are set to

UTILITY.

Do not attempt manual operation until all power supplies to the transfer switch have been positively turned off, or extremely dangerous - possibly lethal - electrical shock will result.

Transfer switch enclosure doors should be kept closed and locked. Only authorized personnel should be allowed access to the transfer switch interior. Extremely high and dangerous voltages are present in the transfer switch.

In order to transfer load from the utility source to the generator, follow these directions:

Turn OFF or disconnect the utility power circuit to the transfer switch, using the means provided (such as the utility source main line circuit breaker).

Set the transfer handle to its UTILITY (NORMAL) position with load circuits connected to the utility power supply.

Set the generator’s main line circuit breaker to its OFF (or OPEN) position.

Start the generator.

nDo not crank the engine continuously for lon- ger than 30 seconds, or the heat may damage the starter motor.

Let engine stabilize and warm up.

Check all applicable instrument and gauge readings. When certain that all readings are correct, move the transfer switch manual handle to the STANDBY (or EMERGENCY STANDBY) position, i.e., load circuits supplied by the generator.

Set the generator’s main line circuit breaker to its ON (or CLOSED) position.

Load circuits are now powered by the generator.

RETRANSFER AND SHUTDOWN

For additional information, refer to the applicable control panel manual for this unit, as well as any literature pertaining to the specific transfer switch.

To transfer the load back to the utility power source and shut down the generator, follow these directions:

Set the generator’s main line circuit breaker to its OFF (or OPEN) position.

Manually move the transfer switch handle to its UTILITY (NORMAL) position, i.e., load circuits connected to the utility.

Turn ON the utility power supply to the transfer switch, using the means provided (such as the utility power source main line circuit breaker).

Let the generator run at no-load for a few minutes to stabilize internal temperatures.

Shut down the generator.

OPERATING UNIT WITH AUTOMATIC TRANSFER SWITCH

If the Stationary Emergency Generator has been installed with an automatic transfer switch, the engine may be started and stopped automatically or manually.

NOTE:

Refer to the applicable manual for your transfer switch and to “Transfer Switch Start Signal Connections”. In addition, please note the dangers under “Engine Start-up and Transfer.”

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Contents Stationary Emergency Generator Table of Contents HOW to Obtain Service Operation and MaintenanceIntroduction Read this Manual ThoroughlyGeneral Hazards Safety RulesFire Hazards Data Label Identification RecordEquipment Description Engine OIL RecommendationsCoolant Recommendations Engine Protective Devices Fuel Requirements Fuel SystemNatural GAS Fuel System Propane Vapor Withdrawal Fuel SystemStationary Emergency Generator SpecificationsEngine Cooling SystemReconfiguring the Fuel System Weather and Maintenance KitsControl Panel FOUR-LEAD, SINGLE-PHASE Stator Alternator Power Winding ConnectionsPhase Alternators Y Configuration Alternator AC Lead ConnectionsStator Power Winding Connections 3-phase, 120/208V 6 Lead Control Panel Interface Using the AUTO/OFF/MANUAL SwitchActivate the Generator Display Interface MenusChoose Language Troubleshooting Activation ChartUser Adjustable Settings Setting the Exercise TimerFuel Conversion OperationAlarm and Warning Messages Auto StartManual Start Missing Crank Pulse Alarm UNDER-FREQUENCY Shutdown AlarmLOW Battery Alarm LOW Battery WarningMaintenance Alerts Common Alarm RelayMenu System Operating Unit with Automatic Transfer Switch Operating Unit with Manual Transfer SwitchStationary Emergency Generator Control and Operation Engine START-UP and TransferCheck Engine OIL General MaintenanceChanging Engine OIL Cooling INTAKE/OUTLETCoolant Change Engine CoolantOverload Protection for Engine DC Electrical System Exercise SystemBattery Replacement Battery MaintenanceBattery Fluid Spark PlugsSystem / Component Frequency Procedure Service ScheduleProblem Cause Correction Troubleshooting GuideWarranty Purchaser’s/Owner’s Recordkeeping Responsibilities Page Page Assy STR 390 25GD3 CPL Page Group a UL Circuit Breaker 225AF Page UL Circuit Breaker KG Page UL Circuit Breaker QN This page Left Intentionally Blank Page Weldment Frame 2.4L C2 Page Battery Tray C1 CPL Page Gasket Bosch 32 Page Weldment Radiator Support C2 Page Page Group D Harn Emissions Overlay 2.4L not Shown Page Group E Page Exhaust Elbow 2 1/4 OD 2 1/2OD Page Rear Wrap C2 CPL Page Page Page Page Page Page Page Page Page Page Page Page Page Page 04/07 a .Rev BackPg001