Emerson 200I/48-NT5C05C user manual Hazardous potentials

Page 25

Installation 25

DANGER

Hazardous potentials

Input voltage to the cabinet is at a hazardous potential. Make sure the power is OFF and that the lever in the ac service panel is locked in the OFF position before attempting to connect the input line voltage to the ac box of the cabinet.

Procedure 5 - Cabling the ac input to the NT5C05CA / CB rectifiers

Step

Action

1

Install the ac breaker ( 30 A / 3 phase per rectifier ) in the 380 /

 

415 volts ac service panel and lock it in the open ( OFF ) position.

2

Put the ac breaker to OFF.

3

Run the ac armored cable ( metric no. 25 [ 10 AWG ] 3 conductors

 

and ground ) from the service panel, through the top of the cabinet,

 

to the rear of the rectifier.

4

Secure the ac cable to the side of the cabinet using cable ties and

 

adhesive anchors. Make sure the cable are located in a manner that

 

will not interfere with the insertion of the rectifier ( see Figure 6 ).

5

Ground the conduit sheath to the ac service panel. Insulate the

 

conduit connector at the rectifier end with electrical tape to isolate it

 

from the ac ground.

6

Remove the two ac protection plates located at the rear of the

 

rectifier.

7

Strip 10 inches ( 250 mm ) of armored insulation from the end of the

 

ac cable. Insert the wires in the 90° conduit connector ( see Figure

 

7 ).

8

Run the signal cable from the rectifier to the interconnect board or

 

controller as described in the "Control signal connections" section.

9

Connect the green ground wire to the FR GND terminal.

10

Connect the power leads to the L1, L2 and L3 terminals ( any phase

 

sequence ) ( see Figure 7 ).

11

Tighten the elbow connector and reassemble the ac protection plate.

12

Run the signal cable from the rectifiers to the interconnect board or

 

controller as specified in the " Connecting the control signals"

 

section.

13

Secure the signal cables to the insulating busbar support, located in

 

the cabinet, with cable ties.

14

Start-up the rectifier as described in the “ Start-up “ procedure.

 

end

Emerson Energy Systems

Rectifier 200I/48NT5C05C Installation and User Manual

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Contents Helios Modular Switch Mode Rectifier 200I/48 NT5C05C Page Emerson Energy Systems Page Publication history This page is left blank intentionally Contents List of Figures List of ProceduresList of Tables Ac female plug in a 1200 a cabinet This page is left blank intentionally Purpose of this manual General informationTypical mounting in a cabinet or frame Models and mounting configurationsMechanical and electrical specifications SpecificationsOperation specifications and ambient conditions Conditions Ambient conditions for the rectifier OperatingTransportation Storage conditionsAmbient conditions of a 1200 a cabinet Mechanical specifications of the NT6C43CB 1200 a cabinetOutput voltage Mounting configurations InstallationTools and test equipment Protecting the premisesPreventing damage caused by over-tightening Personal safety and protecting the equipmentPreventing personal injury Optimizing the life of the equipmentProtecting against electrical shocks Installing in a cabinet Installing in a frameProcedure 1 Installing the rectifier in a frame Step Action Short circuit hazardAnchoring the cabinet Procedure 2 Installing a rectifier in a cabinet Step ActionInstalling the rectifier Cabling and connectingConnecting the dc output terminals to the busbars Electrical connections should meet standards Connecting ac to the rectifiersHazardous potentials Cabling ac the NT5C05CA / CB rectifiers Connecting ac to the rectifier NT5C05CC Controller NT NT6C25BA or NT6C25BB Connecting the control signalsMonitoring of the shunt current Pin assignment for connectors J7 to J12Function Input/ Output Pin assignment for connector J13 Function Overview Input circuit Functional descriptionOutput circuit Output capacitors Monitoring and control circuitsDescription of the front panel Breakers DC circuit breaker AC breakerFront panel controls and LEDs Switches, controls and LEDsFAN ALM fan failure alarm CL current limit indicatorFront panel LEDs AC on ac voltage monitoringSEN Fail sense fail alarm RFA rectifier failure alarmLocal and remote adjustments and controls Hvsd high voltage shutdownRectifier input / output signals to the controller Switches DescriptionDesignation Description Remote equalize control EQL Volt / AMP digital meter switchSlope sharing SLS Rectifier parallel operationForced sharing FS Remote Hvsd Local and remote Hvsd resetSwitch Position Delay SEC Setting the start-up delayControl signals on connector P1 Start up delay DIP switchRemote on / OFF control TR CB OFF NC This page is left blank intentionally Standard settings for the rectifier Parameter Setting Standard settingsOperation Procedure 9 Starting up the rectifier Step Action Starting up and adjustingAdjusting the high voltage shutdown Hvsd Adjusting the slope share Adjusting the equalize voltage EQLVerifying the current limit Adjusting the forced load sharing Replacing the air filter MaintenanceReplacing the fan unit Preventing short circuits Calibrating the Volt / Amp MultimeterRe-assembling Remotely Resetting the rectifier after an Hvsd high voltage shutdownThis page is left blank intentionally Diagnosing system faults Fault symptom Possible causes TroubleshootingTroubleshooting Part Number CPC Appendix a Replacement partsAppendix a Recommended Replacement Parts Local toll-free prefixes Appendix B Technical service assistanceCountry Prefix United States Canada Europe Asia and the Pacific Toll-free technical assistance numbersCaribbean and Latin America Middle-East Cala Abbreviations and acronyms RFA Page Helios Modular Switch Mode Rectifier 200I/48 NT5C05C