Emerson 200I/48-NT5C05C Starting up and adjusting, Adjusting the high voltage shutdown Hvsd

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46 Operation

5.2.Starting up and adjusting

Procedure 9 - Starting up the rectifier

Step

Action

1Put the dc circuit breaker to OFF ( 0 position ). Open the sensing leads by removing the corresponding RC fuse ( when the rectifier is used with a controller ) or by disconnecting the alarm and control cable ( when the rectifier is used without a controller ).

2Put the ac circuit breaker in the main ac service panel to ON.

3Put the 25 A, 3Ø, ac circuit breaker of the rectifier being tested to ON. The green ac ON LED should light up.

Note : The output capacitors are precharged automatically when the dc cables are connected at the rear of the rectifier.

4Put the meter selector to the VOLT position. The meter will display the voltage value to which the rectifier has been adjusted.

5Connect a digital multimeter to test points VOUT+ and VOUT– on the front panel. The voltage reading should be within 1% of the rectifier meter reading. If not, calibrate it as described in the

“ Maintenance ” section.

6Determine the system requirements for float, equalize and HVSD limits by referring the User Manual Voltage_Level entitled Voltage Level Limits for Power Plants, Rectifiers and Controllers.

7If the factory threshold limits of the rectifier must be verified or changed, go to Step 8; otherwise go to Step 14.

Adjusting the high voltage shutdown ( HVSD )

8Put the dc circuit breaker to OFF ( O ).

9Turn the HVSD potentiometer fully clockwise.

10Turn the FLT potentiometer slowly clockwise to set the output voltage on the display of the rectifier to the required HVSD threshold. The EQL / FLT switch and the EQL potentiometer are used if the voltage cannot be set with the FLT potentiometer.

11Turn the HVSD potentiometer counterclockwise until the rectifier shuts down.

12Turn the FLT potentiometer counterclockwise two turns and put the ac breaker to OFF.

13Wait a few seconds for the rectifier to shut down and put the ac breaker to ON to reset it.

continued

UM5C05C P0745680 Standard 6.00 October 2001

Emerson Energy Systems

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Contents Helios Modular Switch Mode Rectifier 200I/48 NT5C05C Page Emerson Energy Systems Page Publication history This page is left blank intentionally Contents List of Figures List of ProceduresList of Tables Ac female plug in a 1200 a cabinet This page is left blank intentionally General information Purpose of this manualModels and mounting configurations Typical mounting in a cabinet or frameSpecifications Mechanical and electrical specificationsOperation specifications and ambient conditions Transportation Ambient conditions for the rectifier OperatingConditions Storage conditionsAmbient conditions of a 1200 a cabinet Mechanical specifications of the NT6C43CB 1200 a cabinetOutput voltage Tools and test equipment InstallationMounting configurations Protecting the premisesPreventing personal injury Personal safety and protecting the equipmentPreventing damage caused by over-tightening Optimizing the life of the equipmentProtecting against electrical shocks Procedure 1 Installing the rectifier in a frame Step Action Installing in a frameInstalling in a cabinet Short circuit hazardProcedure 2 Installing a rectifier in a cabinet Step Action Anchoring the cabinetCabling and connecting Installing the rectifierConnecting the dc output terminals to the busbars Connecting ac to the rectifiers Electrical connections should meet standardsHazardous potentials Cabling ac the NT5C05CA / CB rectifiers Connecting ac to the rectifier NT5C05CC Connecting the control signals Controller NT NT6C25BA or NT6C25BBMonitoring of the shunt current Pin assignment for connectors J7 to J12Function Input/ Output Pin assignment for connector J13 Function Overview Input circuit Functional descriptionOutput circuit Description of the front panel Breakers DC circuit breaker Monitoring and control circuitsOutput capacitors AC breakerSwitches, controls and LEDs Front panel controls and LEDsFront panel LEDs CL current limit indicatorFAN ALM fan failure alarm AC on ac voltage monitoringLocal and remote adjustments and controls RFA rectifier failure alarmSEN Fail sense fail alarm Hvsd high voltage shutdownRectifier input / output signals to the controller Switches DescriptionDesignation Description Volt / AMP digital meter switch Remote equalize control EQLRectifier parallel operation Slope sharing SLSForced sharing FS Local and remote Hvsd reset Remote HvsdSetting the start-up delay Switch Position Delay SECControl signals on connector P1 Start up delay DIP switchRemote on / OFF control TR CB OFF NC This page is left blank intentionally Standard settings for the rectifier Parameter Setting Standard settingsOperation Procedure 9 Starting up the rectifier Step Action Starting up and adjustingAdjusting the high voltage shutdown Hvsd Adjusting the slope share Adjusting the equalize voltage EQLVerifying the current limit Adjusting the forced load sharing Replacing the air filter MaintenanceReplacing the fan unit Preventing short circuits Calibrating the Volt / Amp MultimeterRe-assembling Resetting the rectifier after an Hvsd high voltage shutdown RemotelyThis page is left blank intentionally Troubleshooting Diagnosing system faults Fault symptom Possible causesTroubleshooting Appendix a Replacement parts Part Number CPCAppendix a Recommended Replacement Parts Local toll-free prefixes Appendix B Technical service assistanceCountry Prefix United States Canada Europe Asia and the Pacific Toll-free technical assistance numbersCaribbean and Latin America Middle-East Cala Abbreviations and acronyms RFA Page Helios Modular Switch Mode Rectifier 200I/48 NT5C05C