Xerox 128 manual Stacker, Binder, Top tray, Bypass transport

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System components

The stacker

NOTE: Production publisher configuration only

The stacker collects unfinished or finished stitched or bound jobs. When the stacker is full, or the job is completed, the stacker door opens and the stacker drawer that holds the prints comes out.

After the stacker drawer is unloaded, the system retracts the drawer and closes the door. The stacker also can be unloaded during the printing cycle to check the quality of the print sets by changing the printer options.

NOTE: For more information, refer to the on-line help system.

The binder

NOTE: Production publisher configuration only

When a job requires bound output, a length of pre-glued paper tape is placed on a heated surface called the binder platen. The system aligns the pages of each print set before placing the set on the tape. Binder flappers then press the tape to the sides of the set. The combination of the heat in the binder and the pressure of the flappers glues the tape to the set.

NOTE: For information about adjusting the binder tape registration and the binder tape length, refer to the on-line help system.

The top tray

NOTE: Production publisher configuration only

Prints are delivered to the top tray because the prints are oversized or because the top tray was selected on the screen.

The bypass transport device is not available for this configuration (four feeder/stacker modules).

The printer is available in a Production configuration which includes a two-tray Interposer and the in-line Binder/Stitcher

Bypass transport

The printing system is available in several configurations, and may be configured with a bypass transport.

Function of the The bypass transport moves paper from the stacker to a third-

bypass transport party finisher such as a stitcher, booklet maker, tape binder, and so on. By making selections on the user interface windows, you can program the printer to send output to the bypass transport, which feeds the output to the finishing equipment.

Paper stocks The bypass transport accepts all paper stocks on which the printer

supported on can print, and it accommodates simplex and duplex printing. bypass transport

DocuTech 128/155/180 HighLight Color Operator Guide

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Contents Operator USA Professional/Business Environment Product Recycling and DisposalEuropean Union Domestic/Household EnvironmentDocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem SolvingService and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safetyOperation safety Ozone safetyEuropean Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UKCheck your understanding Require records of all tests Would like to carry out my own safety tests on the XeroxAdditional queries Equipment in my premisesSafety notices DocuSP controller DocuTech Printer Electronic reprographics processOptional Components Functional overviewData formats supported Data stream resolutionSpecial stocks Paper weightsStock specifications Graphical user interface overview General paper characteristicsDecomposer System software and job flowJob Input queuePrinter Printer overviewOutput queue Feeder/paper tray High volume printer High volume printerPlease Wait IndicatorTrays 3, 4, 5, and 6 high-capacity trays 2600 sheets each Ready to OpenPurge tray Sample trayOn stackers Inverter feeder/stackerFeeder/stacker modules More High volume printer configurations Convenience tray Production publisherInterposer production publisher only InterposerStitcher FinisherBindexer Bypass transport StackerBinder Top trayPaper paths Bypass transport on the High volume printerBy 10 inch enablement kit Bypass transport on the production publisher11. Route of paper through the high volume printer High volume printer paper pathSystem components Bypass transport paper path Production publisher paper pathHigh volume printer bypass transport paper path Controller overview SystemSystem Hardware DocuSP controllerDo not Accessing DocuSP remotely Remote WorkflowMoving the controller Tape drives overview14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives15. Peripheral cabinet Paper sizing and print speedSystem components System components Necessary Precautions Cleaning and maintenance overviewRoutine maintenance Finisher precautionStoring paper PaperConditioning paper Recommended temperature and humidity for Paper storagePaper conditioning Paper curlPreparing the paper tray Adding paper to tray 1 orPositioning the stack Using the custom transfer assist bladePaper Size Set Paper Size Measuring the paper curl Adjusting for paper curlMove green Decurler lever Locating the decurler lever Adjusting the decurler leverReplace the black dry ink bottle Maintaining the printerReplacing the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and ReplacementRoutinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its componentsCleaning the diskette drive Cleaning the 26-track cartridge tape driveCleaning the DVD drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor34 Q1107 sensor Cleaning the Q1164 sensorCleaning the exterior surfaces of the system Cleaning the displayClearing the Q1201 sensor Clearing or cleaning the finisher sensors37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides48 Cleaning the binder platen Cleaning the flappers49 Cleaning the flappers Cleaning the calipersReplacing the stitcher spool a Closing the binder51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayedResolving a processor problem Resolving a processor problemWhen a fault occurs ProblemSolving Sheets from the fuser ProblemSolving Checking job integrity following a paper jam Solving print quality problemsClearing paper jams Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport18 Area 19 Area Clearing a misfeed feeder tray faultProblemSolving Incorrect paper size message Resolving a finisher problem Interposer problemsFinisher problems Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center29 Location of printing system serial number Problem Solving All trays DocuTech printer specificationsPrinter rates Paper tray capacitiesTechnical information Stacker Additional paper capacitiesInverter Top trayStitches per spool Printer satisfaction guidesStock storage Improving the feeding reliabilitySatisfaction guide for paper trays 1 Stock satisfaction guidesSatisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocksStock Type Instructions for use Satisfaction guide for various stocksTechnicalinformation Stock width impact on system performance Using non-standard stockStock length impact on system performance Paper stock rotationBackground Common US paper sizes LimitationsOther paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support servicesOperator training Supplies serviceService and supplies Consumable supplies table Routine maintenanceMeter reading and reporting Consumable supplies Gummed TransparenciesLabels Black Royal Blue CleaningWire Modules Stitcher WireSupplies checklist Description Quantity Date of order Ordered

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