Xerox 128 manual System Hardware, DocuSP controller, Controller overview

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System components

The System

System Hardware

The basic hardware components of the DocuTech 128/155/180

HLC systems are the DocuSP controller and the printer.

The DocuSP controller

The DocuSP controller is the connection between you and the system. You communicate through the DocuSP software by selecting and managing the jobs displayed on the screen and sending them to the printer for production. The system also communicates messages and instructions to you on the Print Services interface screen.

The controller consists of a specially-configured workstation and uses proprietary Xerox hardware, firmware, and software.

Specifications can be obtained from your Xerox customer representative or by accessing the Setup, System Configuration feature on the DocuSP user interface.

NOTE: Controller hardware configurations are subject to change to keep up with advances in technology.

Controller overview

The controller receives LCDS*, IPDS, PostScript, and PCL data streams from a mainframe host or a workstation client, processes the data, and sends it to the printer. The controller also provides the printer with print data and commands and receives status information from the printer.

The controller consists of a workstation, which is run by the Sun Solaris Operating environment. Also resident on the controller is the Document Services Platform application software, known as DocuSP software, which manages all printing, diagnostic, and administrative functions on the printing system.

The DocuSP software includes a full-color graphical user interface, which enables you to interact with the printing system to set up and configure the system, to set up and implement system options, to run print jobs, etc.

Online Help (menus and buttons) provides access to online help that contains information when requested.

NOTE: LCDS is not available on the Production publisher configuration at this time.

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Contents Operator USA European Union Product Recycling and DisposalDomestic/Household Environment Professional/Business EnvironmentDocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem SolvingService and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safetyOperation safety Ozone safetyEuropean Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UKCheck your understanding Additional queries Would like to carry out my own safety tests on the XeroxEquipment in my premises Require records of all testsSafety notices DocuSP controller DocuTech Printer Electronic reprographics processOptional Components Functional overviewData formats supported Data stream resolutionSpecial stocks Paper weightsStock specifications Graphical user interface overview General paper characteristicsJob System software and job flowInput queue DecomposerPrinter Printer overviewOutput queue Feeder/paper tray High volume printer High volume printerTrays 3, 4, 5, and 6 high-capacity trays 2600 sheets each IndicatorReady to Open Please WaitPurge tray Sample trayOn stackers Inverter feeder/stackerFeeder/stacker modules More High volume printer configurations Convenience tray Production publisherInterposer production publisher only InterposerStitcher FinisherBindexer Binder StackerTop tray Bypass transportBy 10 inch enablement kit Bypass transport on the High volume printerBypass transport on the production publisher Paper paths11. Route of paper through the high volume printer High volume printer paper pathSystem components Bypass transport paper path Production publisher paper pathHigh volume printer bypass transport paper path System Hardware SystemDocuSP controller Controller overviewMoving the controller Accessing DocuSP remotely Remote WorkflowTape drives overview Do not14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives15. Peripheral cabinet Paper sizing and print speedSystem components System components Necessary Precautions Cleaning and maintenance overviewRoutine maintenance Finisher precautionStoring paper PaperConditioning paper Recommended temperature and humidity for Paper storagePaper conditioning Paper curlPreparing the paper tray Adding paper to tray 1 orPositioning the stack Using the custom transfer assist bladePaper Size Set Paper Size Measuring the paper curl Adjusting for paper curlMove green Decurler lever Locating the decurler lever Adjusting the decurler leverReplace the black dry ink bottle Maintaining the printerReplacing the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and ReplacementRoutinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its componentsCleaning the diskette drive Cleaning the 26-track cartridge tape driveCleaning the DVD drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor34 Q1107 sensor Cleaning the Q1164 sensorCleaning the exterior surfaces of the system Cleaning the displayClearing the Q1201 sensor Clearing or cleaning the finisher sensors37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides48 Cleaning the binder platen Cleaning the flappers49 Cleaning the flappers Cleaning the calipersReplacing the stitcher spool a Closing the binder51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayedResolving a processor problem Resolving a processor problemWhen a fault occurs ProblemSolving Sheets from the fuser ProblemSolving Checking job integrity following a paper jam Solving print quality problemsClearing paper jams Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport18 Area 19 Area Clearing a misfeed feeder tray faultProblemSolving Incorrect paper size message Resolving a finisher problem Interposer problemsFinisher problems Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center29 Location of printing system serial number Problem Solving Printer rates DocuTech printer specificationsPaper tray capacities All traysTechnical information Inverter Additional paper capacitiesTop tray StackerStock storage Printer satisfaction guidesImproving the feeding reliability Stitches per spoolSatisfaction guide for paper trays 1 Stock satisfaction guidesSatisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocksStock Type Instructions for use Satisfaction guide for various stocksTechnicalinformation Stock width impact on system performance Using non-standard stockStock length impact on system performance Paper stock rotationBackground Common US paper sizes LimitationsOther paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support servicesOperator training Supplies serviceService and supplies Consumable supplies table Routine maintenanceMeter reading and reporting Consumable supplies Gummed TransparenciesLabels Black Wire Modules CleaningStitcher Wire Royal BlueSupplies checklist Description Quantity Date of order Ordered

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