Xerox 128 manual Changing the highlight color Customer Changeable Units

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Routine maintenance

Changing the highlight color Customer Changeable Units

The highlight color Customer Changeable Unit (CCU) consists of the color dry ink bottle and supporting equipment. In order to change the highlight color or to service the wire module, you need to remove the highlight color CCU from the printer.

If you have more than one highlight color CCU, a CCU cart is provided to allow you to change and store the CCU. If you have only one highlight color CCU, a service cart is provided to allow you to remove the CCU for service.

CAUTION: CCU carts should be used exclusively for changing and storing CCUs. You should always have at least one empty cart at your site if your printer has more than one color CCU. Do not attempt to remove or install a CCU without a cart.

CAUTION: Do not remove the CCU after a hard stop, such as caused by a paper jam, system crash or restart, or opening a door during printing, without first allowing the system to cycle up and continue processing for a proper recovery.

Removing the CCU using the CCU cart

To remove the highlight color CCU from the printer:

1.If the printer is not cycled down, Pause the system before you open the doors and attempt to remove the CCU.

2.Open the printer doors and locate the color housing area in the center of the printer.

3.Open the top cover of an empty cart.

4.Push the cart up to the printer, lining up the yellow knob on the cart with the yellow recess on the printer inner cover.

5.Push the cart firmly against the printer until you can feel the two latch together.

6.Make sure the cart is level.

a.If the cart is not level, loosen the locknut holding the height adjustment knob in place.

b.Use the height adjustment knob to regulate the level.

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DocuTech 128/155/180 HighLight Color Operator Guide

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Contents Operator USA Domestic/Household Environment Product Recycling and DisposalEuropean Union Professional/Business EnvironmentDocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Problem Solving Technical informationService and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions System safety Laser safetyOzone safety Operation safetyEuropean Union declaration of conformity Safety notices Electricity at Work Regulation UK RegulationCheck your understanding Equipment in my premises Would like to carry out my own safety tests on the XeroxAdditional queries Require records of all testsSafety notices Electronic reprographics process DocuSP controller DocuTech PrinterFunctional overview Optional ComponentsData stream resolution Data formats supportedSpecial stocks Paper weightsStock specifications General paper characteristics Graphical user interface overviewInput queue System software and job flowJob DecomposerPrinter Printer overviewOutput queue High volume printer Feeder/paper tray High volume printerReady to Open IndicatorTrays 3, 4, 5, and 6 high-capacity trays 2600 sheets each Please WaitSample tray Purge trayInverter feeder/stacker On stackersFeeder/stacker modules More High volume printer configurations Production publisher Convenience trayInterposer Interposer production publisher onlyStitcher FinisherBindexer Top tray StackerBinder Bypass transportBypass transport on the production publisher Bypass transport on the High volume printerBy 10 inch enablement kit Paper pathsHigh volume printer paper path 11. Route of paper through the high volume printerSystem components Production publisher paper path Bypass transport paper pathHigh volume printer bypass transport paper path DocuSP controller SystemSystem Hardware Controller overviewTape drives overview Accessing DocuSP remotely Remote WorkflowMoving the controller Do notPeripheral cabinet 9-track and 18/36-track tape drives 14 -track cartridge tape drivePaper sizing and print speed 15. Peripheral cabinetSystem components System components Cleaning and maintenance overview Necessary PrecautionsFinisher precaution Routine maintenancePaper Storing paperRecommended temperature and humidity for Paper storage Conditioning paperPaper curl Paper conditioningAdding paper to tray 1 or Preparing the paper trayUsing the custom transfer assist blade Positioning the stackPaper Size Set Paper Size Adjusting for paper curl Measuring the paper curlMove green Decurler lever Adjusting the decurler lever Locating the decurler leverReplace the black dry ink bottle Maintaining the printerReplacing the black dry ink bottle Removing the empty bottle Replacing the highlight color container 10 Removing the paper seal11 Highlight color container Removing the CCU using the CCU cart Changing the highlight color Customer Changeable Units12 Leveling the cart 13 Unlatching the CCU Inserting a CCU 15 Closing the top cover17 Turning the backup roller handle Counterclockwise Removing the CCU using the service stand Storing the cart and CCU19 Unlatching the CCU Adding fuser shield 20 Removing the CCU from the printer21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Waste containers Replacing the 128/155/180 HLC developer waste containerReplacing the 128/155/180 toner waste bottle 26 Opening the HLC module door27 Flat cap on waste bottle Wire Module Removal and Replacement 29 Wire module retainer springsRoutinemaintenance Cleaning the system and its components Cleaning the 18/36-track cartridge tape driveCleaning the diskette drive Cleaning the 26-track cartridge tape driveCleaning the DVD drive Cleaning the sensors and the reflecting surfaces Cleaning the Q850 and Q861 sensor30 Area 4 and green handle Cleaning the Q1011/1009 sensor and mirror Cleaning the Q1106 and Q1166 sensorsCleaning the Q1107 sensor 33 Q1106 and Q1166 sensorsCleaning the Q1164 sensor 34 Q1107 sensorCleaning the display Cleaning the exterior surfaces of the systemClearing or cleaning the finisher sensors Clearing the Q1201 sensorClearing the Q1202 and Q1203 sensors 37 Locating the Q1201 sensor38 Locating the Q1202 and Q1203 sensors Cleaning the Q1222 and Q1210 sensors 40 Locating the Q1222 and Q1210 sensorsClearing the Q1205, Q1206, and Q1207 sensors 41 Locating the Q1222 and Q1210 sensorsClearing the Q1213 sensor 42 Locating the Q1205, Q1206, and Q1207 sensorsClearing the Q1221, Q1218, and Q1227 sensors 43 Q1213 sensorCleaning the binder 44 Locating the Q1221, Q1218, and Q1227 sensors45 Opening the binder drawer Cleaning the binder tape guides Cleaning the binder platenCleaning the flappers 48 Cleaning the binder platenCleaning the calipers 49 Cleaning the flappersClosing the binder Replacing the stitcher spool a51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place Replacing the binder tape reel 62 Opening the binder drawer63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll Adjusting the binder tape registration 69 Cutting the tape70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance How problems are displayed Printer faults and fault windowsResolving a processor problem Resolving a processor problemWhen a fault occurs ProblemSolving Sheets from the fuser ProblemSolving Checking job integrity following a paper jam Solving print quality problemsClearing paper jams Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers Clearing paper jams in the Feeder/Stackers 12 Area14 Area 15 Area 16 Area Clearing a paper jam in the bypass transport 17 Area18 Area Clearing a misfeed feeder tray fault 19 AreaProblemSolving Incorrect paper size message Resolving a finisher problem Interposer problemsFinisher problems Resolving a finisher problem Binder tape fault Stitcher spool a fault 23 Stitcher head release handle24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Customer Support Center Checking paper curl29 Location of printing system serial number Problem Solving Paper tray capacities DocuTech printer specificationsPrinter rates All traysTechnical information Top tray Additional paper capacitiesInverter StackerImproving the feeding reliability Printer satisfaction guidesStock storage Stitches per spoolStock satisfaction guides Satisfaction guide for paper trays 1Satisfaction guide for paper trays 3, 4, 5, Using various stocks Satisfaction guide for 2-sided printingSatisfaction guide for various stocks Stock Type Instructions for useTechnicalinformation Using non-standard stock Stock width impact on system performanceStock length impact on system performance Paper stock rotationBackground Limitations Common US paper sizesOther paper sizes that can be rotated Finisher satisfaction guides 10. Stacker capacity11. Stitcher satisfaction guide 11. Stitcher satisfaction guide 12. Binder satisfaction guide13. Top tray satisfaction guide 13. Top tray satisfaction guide Xerox support services Customer supportSupplies service Operator trainingService and supplies Consumable supplies table Routine maintenanceMeter reading and reporting Consumable supplies Gummed TransparenciesLabels Black Stitcher Wire CleaningWire Modules Royal BlueSupplies checklist Description Quantity Date of order Ordered

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