SATO 410e, 400e manual Print Head Replacement, Print Head to Prevent Damage to ITS Elements

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Unit 6: Maintenance

PRINT HEAD REPLACEMENT

If the print head becomes damaged or wears out, it can be easily replaecd using a screwdriver. Critical adjustments are not required because the print head is a subassembly mounted to a permanent, factory adjusted mechanism.

1Switch off the printer and disconnect the power supply cord.

2Open the top housing cover

3Unlatch the print head and remove the ribbon stock.

4Relatch the print head and remove one mounting screw securing the defective print head.

5Unlatch the print head and disconnect the two wiring harnesses from defective print head.

6Connect the two wiring harnesses to the replacement print head.

7Secure replacement print head to the print assembly using one mounting screw.

CAUTION: EXCERSIZE CARE WHEN INSTALLING THE REPLACEMENT

PRINT HEAD TO PREVENT DAMAGE TO ITS ELEMENTS.

NOTE: A properly installed tear bar will be oriented so that it folds down in front of the print head andd is parallel with the print assembly.

8Clear the print head counter. Refer to the relative procedure for instructions if required.

9Reconnect power supply cord and reload ribbon stock.

10 Test cycle to ensure proper function and close the top housing cover.

Top Housing Cover

Mounting Screw

Print Head

Head Latch Lever

Figure 6-3, Print Head Replacement

SATO XL400-410e Operator Manual

PN 9001135A

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Contents XL400e / XL410e Printers That may appear Table of Contents Troubleshooting OperationMaintenance Adjustment ProceduresPN 9001135A Introduction About this Manual Result in Presonal InjuryGeneral Description 1a, Primary ComponentsControl Features Buttons & Switches2b, Control Features Page Technical Data Physical Characteristics PowerEnvironmental ProcessingCharacter Font Capabilities Regulatory Approvals BAR Code CapabiltiesInterface Modules Installation Unpacking & Parts Identification Unpacking and Parts IdentificationMedia Selection Printer InstallationSite Location Media Loading 3a, Media Loading3b, Media Loading 3d, Media Loading Ribbon Loading 3f, Media Loading4a, Ribbon Loading 4c, Ribbon Loading 4e, Ribbon Loading 4g, Ribbon Loading RS232 Serial Interface RS232C SpecificationsInterface Selection RS232C Serial Interface Signals PIN Direction Signal DefinitionCable Requirements DB9 Host Connection DB9 PrinterSpecifications IEEE1284 Parallel InterfaceACK Init802.11B Wireless 80211B Wireless SpecificationsUniversal Serial BUS USB Adapter Local Area Network LAN EthernetReceive Buffer ACK/NAK ProtocolAccessories Installation Pcmcia Memory UpgradeLabel Stacker Installation Stacker UnitOperation Printer Configuration DIP Switch PanelsDSW1 Default Settings DSW1 ConfigurationDSW1 Function Descriptions OFFDSW2 Default Settings DSW2 ConfigurationConfiguration DSW2 Function DescriptionsFunction Description DSW3 Default SettingsDSW1 Configuration Modes Normal ModeTest Print Mode Test Print ModeAdvanced Mode Advanced ModeDefault Settings Mode Default Settings ModeFlash Memory Download Mode Download Font Deletion Status Description Acsii HEX TransferFlash Memory Download Mode User Download Mode User Download ModeHEX Dump Mode Hex Dump ModeCard Mode FeedNON-STANDARD Clear Mode Non-Standard Clear ModeService Mode 10a, Service Mode Test Print10b, Service Mode Sensor Level 10c, Service Mode Pitch Offset 10d, Service Mode Cut Offset 10e, Service Mode Backfeed Offset 10f, Service Mode Counter Display Normal Mode Default Settings ModeMenu Description NON-STANDARD Code ClearAdvanced Mode Flash Memory & User Download ModesCard Mode User Test Print ModeService Mode Operational Adjustments Potentiometer DESCRIPTION/PROCEDURE11, Adjustment Panel Cutter Sensor Positioning 14a, Cutter Sensor PositioningOperator Panel 15a, Tilting Operator PanelPowering OFF PrintingTest Printing Reloading MediaTroubleshooting Error Signals LED LCD Message Beep RemedyPrinter Troubleshooting No Printed Image Meandering MediaPrinter Creates a Blank Label Incorrect Label PositioningInterface Troubleshooting CHK Troubleshooting StepLAN Ehternet Interface Performance Testing Multimeter with Test ModuleTest Chart Module Dial Connector PIN Function Multimeter AloneTest Print Troubleshooting Hex Dump ModeTest Label Printing Sample Test Label Sensor Locations Sensor LocationsMaintenance Cleaning Procedures DamageReplacement Procedures Fuse ReplacementPrint Head Replacement Print Head to Prevent Damage to ITS ElementsRibbon Roller Replacement Ribbon Roller ReplacementAdjustment Procedures Print Defects Relative ProcedurePrint Head Balance Adjustment Print Head Balance AdjustmentPrint Head Alignment Print Head AlignmentPressure Roller Alignment Pressure Roller AlignmentPressure Roller Balance Pressure Roller BalanceRibbon Guide Adjustment Ribbon Guide AdjustmentRibbon Spindle Tensioning 10, Ribbon Spindle TensioningPitch Sensor Adjustment Label GAP & Center Hole Media Multimeter AlonePitch Sensor Adjustment EYE-MARK Media 11, Test Module & Sensor Potentiometers Pitch Sensor Adjustment R-CORNER Media Pitch Sensor Adjustment Side Hole Media Jump Hole Sensor Adjustment Ribbon Sensor Adjustment VR3Cutter Sensor Adjustment VR1SG / HO VR2

400e, 410e specifications

The SATO 410e and 400e are advanced thermal transfer printers designed for high-performance label printing in a variety of industries, including retail, logistics, and manufacturing. These models are renowned for their reliability, efficiency, and quality output, making them essential tools for businesses that demand precision and durability in their labeling processes.

One of the standout features of the SATO 410e and 400e is their exceptional print quality. They offer a resolution of up to 600 dpi, ensuring that even the most intricate details in barcodes, logos, and text are printed with clarity. This high resolution is crucial for applications that require precision, such as product labeling and inventory management.

The SATO 410e is equipped with an intuitive user interface that simplifies operation. Its LCD display provides real-time information about print status, and its control panel is designed for ease of navigation, reducing the learning curve for new users. On the other hand, the SATO 400e emphasizes compact design without compromising performance, making it an ideal choice for businesses with limited space or needing a mobile labeling solution.

Both models feature a robust set of connectivity options, including USB, Ethernet, and serial interfaces, allowing for seamless integration into existing IT infrastructures. This versatility makes them suitable for various deployment scenarios, whether used standalone or in networked environments.

In terms of speed, the SATO 410e and 400e are engineered to deliver rapid printing capabilities. The 410e can produce labels at a speed of up to 300 mm per second, while the 400e also showcases impressive speed without sacrificing quality. This capability is vital for high-volume printing tasks common in warehousing and distribution operations.

The technology behind these printers includes SATO’s innovative ARCP (Automatic Ribbon Control Path), which optimizes ribbon usage and minimizes waste, contributing to cost-effective printing solutions. Additionally, the SATO 410e and 400e support a wide range of media types and sizes, accommodating various labeling needs from small tags to large shipping labels.

Both models are also designed with durability in mind. They are built to withstand the rigors of industrial environments, ensuring longevity and consistent performance. With features like a strong casing and reliable internal components, users can expect these printers to maintain operational integrity even under demanding conditions.

In conclusion, the SATO 410e and 400e represent the pinnacle of label printing technology, combining high print quality, user-friendly interfaces, efficient connectivity, and robust performance. These printers are perfect for businesses looking to enhance their labeling processes and achieve operational excellence in their respective fields.
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