SATO 400e, 410e manual Pressure Roller Alignment

Page 85

Unit 6: Maintenance

PRESSURE ROLLER ALIGNMENT

The pressure roller works in conjunction with the feed roller, sandwiching the loaded media between the two. It is the drive-coupled feed roller that advances the media forward to the platen roller. The pressure roller is an idle one.

For proper media tracking the two rollers must be parallel and possess proportionate pressure from one end to the other. Tracking is the direction the media is incline to take. When the rollers are properly adjusted, the media will tavel straight forward without inclination to laterally deviate.

When there exists uneven pressure between the two rollers on either end, the media will attempt to take the route of least resistance. In doing so, will either track to the left or to the right. This condition is refered to as “wandering”.

Whereas this procedure covers only pressure roller alignment, it will most likely be used in conjunction with the Pressure Roller Balance procedure that follows.

If this procedure fails, or adjustment is extreme to remedy the tracking problem, recenter the pressure roller as indicated on its respective scale and perform the Pressure Roller Balance procedure. Return to this procedure for fine tuning as necessity dictates.

1Open the top housing cover to access the pressure roller assembly.

2 Begin continuously printing labels.

3 Loosen the set screw and adjust the eccentric nut while observing the media tracking. 4 Hold the eccentric nut in position and tighten the set screw upon proper tracking.

5 Close the top housing cover.

Top Housing Cover

Set Screw/Eccentric Nut

Pressure Roller Assembly

Figure 6-7, Pressure Roller Alignment

SATO XL400-410e Operator Manual

PN 9001135A

Page 6-9

Image 85
Contents XL400e / XL410e Printers That may appear Table of Contents Operation TroubleshootingAdjustment Procedures MaintenancePN 9001135A Introduction Result in Presonal Injury About this Manual1a, Primary Components General DescriptionButtons & Switches Control Features2b, Control Features Page Technical Data Power Physical CharacteristicsEnvironmental ProcessingCharacter Font Capabilities Interface Modules BAR Code CapabiltiesRegulatory Approvals Installation Unpacking and Parts Identification Unpacking & Parts IdentificationSite Location Printer InstallationMedia Selection 3a, Media Loading Media Loading3b, Media Loading 3d, Media Loading 3f, Media Loading Ribbon Loading4a, Ribbon Loading 4c, Ribbon Loading 4e, Ribbon Loading 4g, Ribbon Loading Interface Selection RS232C SpecificationsRS232 Serial Interface PIN Direction Signal Definition RS232C Serial Interface SignalsCable Requirements DB9 Host Connection DB9 PrinterIEEE1284 Parallel Interface SpecificationsACK Init80211B Wireless Specifications 802.11B WirelessUniversal Serial BUS USB Adapter Local Area Network LAN EthernetACK/NAK Protocol Receive BufferPcmcia Memory Upgrade Accessories InstallationStacker Unit Label Stacker InstallationOperation DIP Switch Panels Printer ConfigurationDSW1 Configuration DSW1 Default SettingsDSW1 Function Descriptions OFFDSW2 Configuration DSW2 Default SettingsConfiguration DSW2 Function DescriptionsDSW1 DSW3 Default SettingsFunction Description Normal Mode Configuration ModesTest Print Mode Test Print ModeAdvanced Mode Advanced ModeDefault Settings Mode Default Settings ModeDownload Font Deletion Status Description Acsii HEX Transfer Flash Memory Download ModeFlash Memory Download Mode User Download Mode User Download ModeHex Dump Mode HEX Dump ModeFeed Card ModeNon-Standard Clear Mode NON-STANDARD Clear Mode10a, Service Mode Test Print Service Mode10b, Service Mode Sensor Level 10c, Service Mode Pitch Offset 10d, Service Mode Cut Offset 10e, Service Mode Backfeed Offset 10f, Service Mode Counter Display Default Settings Mode Normal ModeMenu Description NON-STANDARD Code ClearFlash Memory & User Download Modes Advanced ModeUser Test Print Mode Card ModeService Mode Potentiometer DESCRIPTION/PROCEDURE Operational Adjustments11, Adjustment Panel 14a, Cutter Sensor Positioning Cutter Sensor Positioning15a, Tilting Operator Panel Operator PanelPrinting Powering OFFTest Printing Reloading MediaTroubleshooting LED LCD Message Beep Remedy Error SignalsPrinter Troubleshooting Meandering Media No Printed ImagePrinter Creates a Blank Label Incorrect Label PositioningCHK Troubleshooting Step Interface TroubleshootingLAN Ehternet Interface Multimeter with Test Module Performance TestingMultimeter Alone Test Chart Module Dial Connector PIN FunctionHex Dump Mode Test Print TroubleshootingTest Label Printing Sample Test Label Sensor Locations Sensor LocationsMaintenance Damage Cleaning ProceduresFuse Replacement Replacement ProceduresPrint Head to Prevent Damage to ITS Elements Print Head ReplacementRibbon Roller Replacement Ribbon Roller ReplacementPrint Defects Relative Procedure Adjustment ProceduresPrint Head Balance Adjustment Print Head Balance AdjustmentPrint Head Alignment Print Head AlignmentPressure Roller Alignment Pressure Roller AlignmentPressure Roller Balance Pressure Roller BalanceRibbon Guide Adjustment Ribbon Guide Adjustment10, Ribbon Spindle Tensioning Ribbon Spindle TensioningMultimeter Alone Pitch Sensor Adjustment Label GAP & Center Hole MediaPitch Sensor Adjustment EYE-MARK Media 11, Test Module & Sensor Potentiometers Pitch Sensor Adjustment R-CORNER Media Pitch Sensor Adjustment Side Hole Media Jump Hole Sensor Adjustment VR3 Ribbon Sensor AdjustmentVR1 Cutter Sensor AdjustmentSG / HO VR2

400e, 410e specifications

The SATO 410e and 400e are advanced thermal transfer printers designed for high-performance label printing in a variety of industries, including retail, logistics, and manufacturing. These models are renowned for their reliability, efficiency, and quality output, making them essential tools for businesses that demand precision and durability in their labeling processes.

One of the standout features of the SATO 410e and 400e is their exceptional print quality. They offer a resolution of up to 600 dpi, ensuring that even the most intricate details in barcodes, logos, and text are printed with clarity. This high resolution is crucial for applications that require precision, such as product labeling and inventory management.

The SATO 410e is equipped with an intuitive user interface that simplifies operation. Its LCD display provides real-time information about print status, and its control panel is designed for ease of navigation, reducing the learning curve for new users. On the other hand, the SATO 400e emphasizes compact design without compromising performance, making it an ideal choice for businesses with limited space or needing a mobile labeling solution.

Both models feature a robust set of connectivity options, including USB, Ethernet, and serial interfaces, allowing for seamless integration into existing IT infrastructures. This versatility makes them suitable for various deployment scenarios, whether used standalone or in networked environments.

In terms of speed, the SATO 410e and 400e are engineered to deliver rapid printing capabilities. The 410e can produce labels at a speed of up to 300 mm per second, while the 400e also showcases impressive speed without sacrificing quality. This capability is vital for high-volume printing tasks common in warehousing and distribution operations.

The technology behind these printers includes SATO’s innovative ARCP (Automatic Ribbon Control Path), which optimizes ribbon usage and minimizes waste, contributing to cost-effective printing solutions. Additionally, the SATO 410e and 400e support a wide range of media types and sizes, accommodating various labeling needs from small tags to large shipping labels.

Both models are also designed with durability in mind. They are built to withstand the rigors of industrial environments, ensuring longevity and consistent performance. With features like a strong casing and reliable internal components, users can expect these printers to maintain operational integrity even under demanding conditions.

In conclusion, the SATO 410e and 400e represent the pinnacle of label printing technology, combining high print quality, user-friendly interfaces, efficient connectivity, and robust performance. These printers are perfect for businesses looking to enhance their labeling processes and achieve operational excellence in their respective fields.