SATO 410e, 400e manual Adjustment Procedures, Print Defects Relative Procedure

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Unit 6: Maintenance

ADJUSTMENT PROCEDURES

To maintain optimum performance and print quality, periodically mechanical adjustments will have to be made. These adjustments are typically required following the replacment of a component.

Other adjustments may be required due to variations in media size or quality and due to different print image denseness. Instructions relative to those conditions are not covered here. Refer to the Installation and Operation units for those relative instructions.

This chapter provides instructions on the performance of those activities that are mechanical in nature and are responsive to maintenance activities. The table below provides common print defects and their relative cause.

PRINT DEFECTS

RELATIVE PROCEDURE

 

 

Print becomes lighter or darker from one side to the other.

Print Head Balance Adjustment

This condition is repetitive from label to label.

 

 

 

Voids in the overall print image that is repetitive from label to

Print Darkness Adjustment

label.

 

 

 

A visible path on the label where print image is missing. The

Print Position Alignment

path will change somewhat from label to label.

Platen Roller Adjustment

 

 

The scales at the lower left and right sides are not equal

Print Position Alignment

distances from the labels lower edge.

 

 

 

The lines are not sharp.

Print Darkness Adjustment

 

 

The image is too light or dark.

Print Darkness Adjustment

 

 

Bar code label has a sharp line where print is missing.

Print Darkness Adjustment

 

 

The printed position is too far in one direction or another.

Print Position Adjustment

 

Offset Label Stop Position

 

 

SATO XL400-410e Operator Manual

PN 9001135A

Page 6-6

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Contents XL400e / XL410e Printers That may appear Table of Contents Troubleshooting OperationMaintenance Adjustment ProceduresPN 9001135A Introduction About this Manual Result in Presonal InjuryGeneral Description 1a, Primary ComponentsControl Features Buttons & Switches2b, Control Features Page Technical Data Environmental Physical CharacteristicsPower ProcessingCharacter Font Capabilities Interface Modules BAR Code CapabiltiesRegulatory Approvals Installation Unpacking & Parts Identification Unpacking and Parts IdentificationSite Location Printer InstallationMedia Selection Media Loading 3a, Media Loading3b, Media Loading 3d, Media Loading Ribbon Loading 3f, Media Loading4a, Ribbon Loading 4c, Ribbon Loading 4e, Ribbon Loading 4g, Ribbon Loading Interface Selection RS232C SpecificationsRS232 Serial Interface Cable Requirements DB9 RS232C Serial Interface SignalsPIN Direction Signal Definition Host Connection DB9 PrinterACK SpecificationsIEEE1284 Parallel Interface InitUniversal Serial BUS USB Adapter 802.11B Wireless80211B Wireless Specifications Local Area Network LAN EthernetReceive Buffer ACK/NAK ProtocolAccessories Installation Pcmcia Memory UpgradeLabel Stacker Installation Stacker UnitOperation Printer Configuration DIP Switch PanelsDSW1 Function Descriptions DSW1 Default SettingsDSW1 Configuration OFFConfiguration DSW2 Default SettingsDSW2 Configuration DSW2 Function DescriptionsDSW1 DSW3 Default SettingsFunction Description Configuration Modes Normal ModeTest Print Mode Test Print ModeAdvanced Mode Advanced ModeDefault Settings Mode Default Settings ModeFlash Memory Download Mode Download Font Deletion Status Description Acsii HEX TransferFlash Memory Download Mode User Download Mode User Download ModeHEX Dump Mode Hex Dump ModeCard Mode FeedNON-STANDARD Clear Mode Non-Standard Clear ModeService Mode 10a, Service Mode Test Print10b, Service Mode Sensor Level 10c, Service Mode Pitch Offset 10d, Service Mode Cut Offset 10e, Service Mode Backfeed Offset 10f, Service Mode Counter Display Menu Description Normal ModeDefault Settings Mode NON-STANDARD Code ClearAdvanced Mode Flash Memory & User Download ModesCard Mode User Test Print ModeService Mode Operational Adjustments Potentiometer DESCRIPTION/PROCEDURE11, Adjustment Panel Cutter Sensor Positioning 14a, Cutter Sensor PositioningOperator Panel 15a, Tilting Operator PanelTest Printing Powering OFFPrinting Reloading MediaTroubleshooting Error Signals LED LCD Message Beep RemedyPrinter Troubleshooting Printer Creates a Blank Label No Printed ImageMeandering Media Incorrect Label PositioningInterface Troubleshooting CHK Troubleshooting StepLAN Ehternet Interface Performance Testing Multimeter with Test ModuleTest Chart Module Dial Connector PIN Function Multimeter AloneTest Print Troubleshooting Hex Dump ModeTest Label Printing Sample Test Label Sensor Locations Sensor LocationsMaintenance Cleaning Procedures DamageReplacement Procedures Fuse ReplacementPrint Head Replacement Print Head to Prevent Damage to ITS ElementsRibbon Roller Replacement Ribbon Roller ReplacementAdjustment Procedures Print Defects Relative ProcedurePrint Head Balance Adjustment Print Head Balance AdjustmentPrint Head Alignment Print Head AlignmentPressure Roller Alignment Pressure Roller AlignmentPressure Roller Balance Pressure Roller BalanceRibbon Guide Adjustment Ribbon Guide AdjustmentRibbon Spindle Tensioning 10, Ribbon Spindle TensioningPitch Sensor Adjustment Label GAP & Center Hole Media Multimeter AlonePitch Sensor Adjustment EYE-MARK Media 11, Test Module & Sensor Potentiometers Pitch Sensor Adjustment R-CORNER Media Pitch Sensor Adjustment Side Hole Media Jump Hole Sensor Adjustment Ribbon Sensor Adjustment VR3SG / HO Cutter Sensor AdjustmentVR1 VR2

400e, 410e specifications

The SATO 410e and 400e are advanced thermal transfer printers designed for high-performance label printing in a variety of industries, including retail, logistics, and manufacturing. These models are renowned for their reliability, efficiency, and quality output, making them essential tools for businesses that demand precision and durability in their labeling processes.

One of the standout features of the SATO 410e and 400e is their exceptional print quality. They offer a resolution of up to 600 dpi, ensuring that even the most intricate details in barcodes, logos, and text are printed with clarity. This high resolution is crucial for applications that require precision, such as product labeling and inventory management.

The SATO 410e is equipped with an intuitive user interface that simplifies operation. Its LCD display provides real-time information about print status, and its control panel is designed for ease of navigation, reducing the learning curve for new users. On the other hand, the SATO 400e emphasizes compact design without compromising performance, making it an ideal choice for businesses with limited space or needing a mobile labeling solution.

Both models feature a robust set of connectivity options, including USB, Ethernet, and serial interfaces, allowing for seamless integration into existing IT infrastructures. This versatility makes them suitable for various deployment scenarios, whether used standalone or in networked environments.

In terms of speed, the SATO 410e and 400e are engineered to deliver rapid printing capabilities. The 410e can produce labels at a speed of up to 300 mm per second, while the 400e also showcases impressive speed without sacrificing quality. This capability is vital for high-volume printing tasks common in warehousing and distribution operations.

The technology behind these printers includes SATO’s innovative ARCP (Automatic Ribbon Control Path), which optimizes ribbon usage and minimizes waste, contributing to cost-effective printing solutions. Additionally, the SATO 410e and 400e support a wide range of media types and sizes, accommodating various labeling needs from small tags to large shipping labels.

Both models are also designed with durability in mind. They are built to withstand the rigors of industrial environments, ensuring longevity and consistent performance. With features like a strong casing and reliable internal components, users can expect these printers to maintain operational integrity even under demanding conditions.

In conclusion, the SATO 410e and 400e represent the pinnacle of label printing technology, combining high print quality, user-friendly interfaces, efficient connectivity, and robust performance. These printers are perfect for businesses looking to enhance their labeling processes and achieve operational excellence in their respective fields.
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