Xantrex Technology GT3.0 owner manual To remove the inverter from the wiring box

Page 92

Maintenance and Troubleshooting

i

Recommended tools:

Insulated screwdriver

Wire nut for PV NEGATIVE (–) wire

7 mm socket and small ratchet, or 7 mm open wrench.

WARNING: Shock hazard

The inverter should only be removed from the wiring box when a replacement inverter is immediately available. When replacing an inverter, ensure the AC/DC Disconnect switch is locked (or otherwise secured) in the OFF position. Do not leave the top of the wiring box exposed for extended periods of time.

WARNING: Shock hazard

Before replacing the inverter, turn OFF the breaker switches in the main utility service panel and the AC/DC Disconnect switch on the GT Inverter.

To remove the inverter from the wiring box:

1.Turn OFF the breaker switches in the main utility service panel and the AC/DC Disconnect switch on the GT Inverter. If possible, cover the PV arrays with an opaque material.

2.Remove the covers from the wiring box and inverter front (described on page 2–23 and page 3–2).

3.Using an insulated screwdriver, disconnect the PV NEGATIVE (–) wire from the terminal block inside the inverter. Cap the wire immediately with a wire nut.

4.Disconnect the remaining AC, DC and communications wires between the inverter and the wiring box, inside the inverter. Cap all disconnected AC and DC wires with wire nuts.

5.Inside the inverter, remove the four nuts attaching the wiring box to the inverter.

6.Lift the inverter off the mounting bracket, leaving the wiring box in place.

6–6

975-0131-01-01

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Contents Xantrex Grid Tie Solar Inverter Page Xantrex Grid Tie Solar Inverter Date and Revision Organization ScopeAudience Conventions Used Abbreviations and AcronymsRelated Information Page Important Safety Instructions To locate the firmware version number Regulatory ComplianceFCC Information to the User Verification and Commissioning Test PurposeCommissioning Test Verification TestPage Contents Wiring the Inverter Maintenance and TroubleshootingStarting the Inverter Monitoring the InverterIndex SpecificationsWarranty and Return Information Xiv Figures Xvi Tables Xviii Introduction About the Xantrex Grid Tie Solar Inverter Xantrex GT InverterStandard Features MpptOptional Features 2Main Features of the GT InverterSafety and Standards 3Safety and Data Label LocationsWiring Box standard on North American models Removable ComponentsOptional Heat Sink Cover and Fan GT3.0-aa 2-bb-230 Model Configurations1GT Inverter Models Installation Installation Options Planning the InstallationSingle Inverter Installation Multiple Inverter InstallationsSingle Inverter Installation Multiple Inverter InstallationInverter Location General Recommendations Equipment and Installation RecommendationsPV Array Requirements 1MPPT Operational Window Voltage Effect of Array Voltage Inverter ModeVoltage and Mppt Requirements Planning the Installation Grounding Requirements Long Distance GroundingLightning Protection AC GroundingXantrex GT Inverter Wiring Box 2Basic Grounding Overview3Long Distance Grounding Overview Routing the Wires 4Grounding With Extra Lightning Protection OverviewPlanning AC Wire Routing Planning DC Wire RoutingPreparing for the Installation WiringCircuit Breakers and Disconnect Switch AC Circuit Breaker RequirementsAC/DC Disconnect Switch Ground Fault FuseOther Materials Needed Equipment NeededMounting the Inverter OverviewKnockout Preparation Dimensions and Knockout LocationsPreparing to Mount the Unit Installing the Mounting Bracket 7Dimensions of GT Inverter and Knockout LocationsLocation Minimum Clearance Clearance Requirements2Inverter Clearance Requirements Surfaces for Mounting Ground Floor To mount the unit using polesMounting on Poles or Rails Mounting on Wallboard, Siding or Concrete To mount the GT Inverter to wallboard, siding, or concreteTo mount the inverter on the mounting bracket Mounting the Inverter on the BracketMounting a Single Inverter Mounting Multiple Inverters in Parallel Installing AccessoriesInstalling the Fan Assembly To attach the fan assembly to the inverter 12Attaching the fan assemblyTo connect the fan wires 13Location of Fan ConnectorTo remove the heat sink cover from the inverter Installing the Heat Sink CoverTo install the heat sink cover on the inverter Wiring the Inverter Accessing the Wiring Terminals To remove the wiring box cover2AC and DC Terminal Block Location in the Wiring Box Connecting the DC Wiring 3AC/DC Disconnect Switch PositionsWire Size Torque To wire the PV array to GT Inverter1Torque Values for Wires Xantrex GT Inverter Wiring Box 4DC Connections for Grounded PV ArrayConnecting the AC Wiring To wire the main utility service panel to the GT Inverter 5AC Connections from GT Inverter to Utility Service Panel Xantrex GT InverterService Panel Wiring BoxTo wire the PV array to GT Inverters in parallel Connecting Inverters in ParallelDC and AC Wiring for Inverters in Parallel 6Parallel GT Inverter DC and AC Wiring Communications Wiring for Inverters in Parallel Xanbus Network Technology9Xanbus RJ45 Ports in the GT Inverter Wiring Box Male Network TerminatorRJ45 Connector Requirements 2T568A Standard WiringCabling Requirements Conductor Name CAT 5 Cable Insulation Color3Network Components and Part Numbers Guidelines for Routing the Network CablesPurchasing Network Components Wiring the Inverter 11Communications Wiring for GT Inverters in Parallel Page Starting the Inverter Startup Procedure Checking the PV Array DC VoltageChecking the AC Utility Voltage To check the PV array DC voltageTo replace the front panel cover Replacing the Wiring Box CoverTo replace the wiring box cover Starting up the GT Inverter To start up the inverterMonitoring the Inverter Monitoring the Front Panel Display 1Front Panel LCD LocationStartup Mode Front Panel Display Screens and What They Mean1Startup Screens on GT Inverter Front Panel Display Display Duration Description2Normal Operation Default Screen To view more Normal Operation information3Normal Operation Screens for All GT Inverter Units DisplayOffline Mode 5Offline Mode Default DisplayTo view unit-specific screens in a multiple unit system Multiple Unit SystemFault Mode Offline Mode Screens for All GT Inverter UnitsMultiple Unit 25kWhVoltageFault 8Fault Message ScreensDisplay Description Additional Fault Mode ScreensSpecial Screens 10Special Message Screens Status Indicator Lights11Status Indicator LEDs LEDonMeansGreen LED Maintenance Factors Affecting GT Inverter Performance PV Array FactorsOther Factors Performing General MaintenanceReplacing Parts Replacing the Ground Fault Protection Fuse To replace a ground fault protection fuseReplacing the Inverter 1Location of Fuse, Front Panel Cover RemovedTo remove the inverter from the wiring box 2Inverter and Wiring Box Sections To replace the inverter on the wiring boxIdentifying Error/Fault Conditions and Solutions 1Troubleshooting the GT InverterSpecifications Electrical Specifications InputOutput GT3.0 EuropeanAdjustment Range Setting Adjustable Disconnect SettingsOutput Power Versus Ambient Temperature Efficiency Figure A-2Typical EfficiencyUser Display Environmental SpecificationsMechanical Specifications Accessories GT Fan Kit includes fan assembly and heat sink coverWarranty and Return Information WarrantyExclusions DisclaimerProduct Out of Warranty Service Return Material Authorization PolicyReturn Procedure PV Details Information About Your SystemInverter Details Index Port 3-13, 5-7 Torquing 3-5, 3-10 wire sizes IX-4 Page Xantrex Technology Inc