Liebert ITR installation manual Filling Instructions, Preparing the System for Filling

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Glycol/GLYCOOL-Cooled Models

5.5Filling Instructions

5.5.1Preparing the System for Filling

It is important to remove any dirt, oil or metal filings that may contaminate the cooling system piping in order to prevent contamination of the fresh glycol solution and fouling of the drycooler piping. The system should be flushed thoroughly using a mild cleaning solution or high-quality water and then completely drained before charging with glycol. Cleaning new systems is just as important as clean- ing old ones. New systems can be coated with oil or a protective film; dirt and scale are also common. Any residual contaminants could adversely affect the heat transfer stability and performance of your system. In many cases, in both old and new systems, special cleaners are needed to remove scale, rust and hydrocarbon foulants from pipes, manifolds and passages. Clean heat transfer surfaces are important in maintaining the integrity of the heating/cooling system. For more information on clean- ers and degreasers, contact your sales representative. Follow the manufacturer's instructions when using these products.

Calculate the internal volume of the system as closely as possible. See Table 12 and Table 14 for unit volumes. Use volume in Table 13 for glycol piping volumes.

Table 12 Indoor unit glycol volume approximate gallons (liters) max.

Model (50 Hz)	Glycol-Cooled	GLYCOOL

071WG/(070WG)	2.0 (7.5)	—

061G/(058G)	—	4.0 (15.1)

Table 13 Volume in standard Type “L” copper piping

Diameter (in.)		Volume

Outside	Inside	Gal/Ft L/M

1/2	0.123	0.008 (0.01)

5/8	0.555	0.012 (0.15)

3/4	0.666	0.018 (0.22)

7/8	0.785	0.025 (0.31)

1-1/8	1.025	0.043 (0.53)

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Contents

Liebert Challenger ITR Page Table of Contents R407C Refrigerant Chilled Water ModelsSplit System Models Figures Tables System Descriptions Location Considerations Remote Sensor Installation LocationRoom Preparation Equipment InspectionDomestic Export Model Lb kg 50Hz Models 60Hz Models Unit shipping weightsHandling With Skid Removal of SkidUnit Weight Cabinet dimensionsSL-11897 Piping connection size Piping ConsiderationsDrain Line Piping Outlet Locations Piping connections for split system fan coil units Piping connections for water/glycol and Glycool units Piping connections for chilled water self-contained units Electrical connections Electrical ConnectionsDucted Applications Plenum InstallationBalancing the Air Distribution Checklist for Completed Installation Lee-Temp/Flood Back Head Pressure Control Condensers Condenser LocationLine Voltage Low VoltageAir-cooled condenser statistics Equivalent Length Hot Gas Line Liquid Line Refrigerant PipingRecommended line sizes OD copper inches 23 & 33 kW 067A 065ACondenser refrigerant per serial tag Fan Speed Control SystemsMaterials Supplied Equivalent lengths feet for various pipe fittingsDehydration/Leak Test Single Circuit Shown Piping Refrigerant control settings psi kPaLee-Temp/Flood Back Head Pressure Control Systems ChargingMaterials Supplied Low Pressure Cut Out High Pressure Cut Out 360 Single Circuit Shown Condenser Water-cooled general arrangement Water Regulating Valve Manual Flushing Water Regulating Valve AdjustmentTesting Valve Function Water Regulating ValvePump and Drycooler Drycooler InstallationDrycooler Location Dry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesGlycol Piping Expansion Tanks, Fluid Relief Valves and Other DevicesPreparing the System for Filling Indoor unit glycol volume approximate gallons liters maxVolume in standard Type L copper piping Filling Instructions@ 50F 10C Glycol SolutionsEthylene glycol concentrations Filling the System 483mm 43-3/16 1097mm For expansion tank dimensions, see on43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection Mounting hole dimensional dataDrycooler data Glycol pump dataGlycol general arrangement Glycool general arrangement Glycol Regulating Valve Glycol Regulating Valve AdjustmentChilled Water Models Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop Line coupling sizes Unit refrigerant chargeRecommended refrigerant lines R22 or R407C sizes OD copper Evaporator Condensing Unit EvaporatorQuick Connect Fittings Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFH067A-L See Table Outdoor air-cooled condensing unit-top air discharge models152 Piping and electrical connections top air discharge36-1/4 38-1/2 SL-11081 PG 8A Electrical field connections, prop fan condensing moduleIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC65A MC64A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingCentrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Condenser Water Requirements Regulating Valve Adjustment and TestingWater and Glycol-Cooled Condensing Units Piping ConsiderationsWater/glycol-cooled condensing unit dimensions WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaExample Temperature Pressure Gauge Psig KPaCalculating Subcooling That Ne tIti Ti n