Liebert ITR Refrigerant Piping, Recommended line sizes OD copper inches, 23 & 33 kW 067A 065A

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Air-Cooled Models

3.3Refrigerant Piping

All refrigeration piping should be installed with high temperature brazed joints. Prevailing good refrigeration practices should be employed for piping supports, leak testing, dehydration and charg- ing of the refrigeration circuits.

Unit refrigeration components and piping are shipped from the factory with a nitrogen holding charge.

NOTE

The refrigeration piping should be isolated from the building by the use of vibration isolating supports.

NOTE

Piping, including inverted trap(s), must be routed to allow unobstructed access to the panel per the NEC.

NOTE

When installing field piping, care must be taken to protect all refrigerant lines from the atmosphere, especially when using refrigerants with POE oils. Do not allow the piping to stand open to air for more than 15 minutes. Units designed for R407C have a compressor that contains POE oil that is very hygroscopic; that is, it quickly absorbs water from the air. The longer the compressor piping is left open to air, the harder it will be to fully evacuate. If left open too long, the POE oil may need to be replaced before achieving the required vacuum level.

NOTE

Keep the evaporator unit and condenser closed with their factory charge of dry nitrogen while all field piping is installed. Keep the field piping clean and dry during installation, and do not allow it to stand open to the atmosphere. When all the field interconnecting piping is in place, vent the condenser dry nitrogen charge and connect to the field piping. Finally, vent the evaporator unit dry nitrogen charge and make its piping connections last.

Follow all proper brazing practices including a dry nitrogen purge to maintain system cleanliness.

Traps should be installed in the hot gas line on vertical risers at the base and every 25 feet (7.6 meters) in elevation. These traps will collect condensed refrigerant and refrigerant oil during the off cycle of the unit and ensure flow of refrigerant oil during operation.

A check valve is factory-supplied with the unit to be field-installed on the discharge side of the scroll compressor. Be sure to install the check valve with the refrigerant flow in the proper direction. When soldering or brazing the valve, it is very important to protect the internal parts by wrapping the valve with a damp cloth to keep the valve temperature below 250°F (121°C).

Approval is required whenever:

a refrigerant piping run exceeds 150 ft. (46 m) equivalent length

an R22 system condenser must be located more than 15 ft. (4.6 m) below the level of the cooling coil

an R407C system condenser must be located below the level of the cooling coil.

Total discharge line pressure drop must not exceed 10 PSIG (69 kPa).

Consult your local Liebert representative when considering installations outside these guidelines.

Table 4 Recommended line sizes — OD copper (inches)*

 

23 & 33 kW 067A (065A)

Equivalent Length

Hot Gas Line

Liquid Line

50 ft. (15 m)

7/8

1/2

100 ft. (30 m)

7/8

5/8

150 ft. (45 m)

7/8

5/8

*Recommended vertical line sizes must be used for proper oil return at all cooling and dehumidification steps.

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Image 22 Contents
Liebert Challenger ITR Page Table of Contents Split System Models Chilled Water ModelsR407C Refrigerant Figures Tables System Descriptions Equipment Inspection Remote Sensor Installation LocationRoom Preparation Location ConsiderationsRemoval of Skid Unit shipping weightsHandling With Skid Domestic Export Model Lb kg 50Hz Models 60Hz ModelsCabinet dimensions Unit WeightSL-11897 Drain Line Piping ConsiderationsPiping connection size Piping Outlet Locations Piping connections for split system fan coil units Piping connections for water/glycol and Glycool units Piping connections for chilled water self-contained units Electrical Connections Electrical connections Balancing the Air Distribution Plenum Installation Ducted Applications Checklist for Completed Installation Low Voltage Condenser LocationLine Voltage Lee-Temp/Flood Back Head Pressure Control CondensersAir-cooled condenser statistics 23 & 33 kW 067A 065A Refrigerant PipingRecommended line sizes OD copper inches Equivalent Length Hot Gas Line Liquid LineEquivalent lengths feet for various pipe fittings Fan Speed Control SystemsMaterials Supplied Condenser refrigerant per serial tagDehydration/Leak Test Single Circuit Shown Charging Refrigerant control settings psi kPaLee-Temp/Flood Back Head Pressure Control Systems PipingMaterials Supplied Low Pressure Cut Out High Pressure Cut Out 360 Single Circuit Shown Condenser Water-cooled general arrangement Water Regulating Valve Water Regulating Valve AdjustmentTesting Valve Function Water Regulating Valve Manual FlushingDrycooler Location Drycooler InstallationPump and Drycooler Expansion Tanks, Fluid Relief Valves and Other Devices Room dew point temperaturesGlycol Piping Dry Bulb Wet Bulb Relative Dew Point HumidityFilling Instructions Indoor unit glycol volume approximate gallons liters maxVolume in standard Type L copper piping Preparing the System for FillingEthylene glycol concentrations Glycol Solutions@ 50F 10C Filling the System See Note 30-1/4 For expansion tank dimensions, see on43-9/16 110 5mm 483mm 43-3/16 1097mmGlycol pump data Mounting hole dimensional dataDrycooler data Pump Pump Suction Pump Discharge ConnectionGlycol general arrangement Glycool general arrangement Glycol Regulating Valve Adjustment Glycol Regulating ValveChilled Water Models Air-Cooled Condensing Units Water/Glycol-Cooled Condensing UnitsRefrigerant Loop Recommended refrigerant lines R22 or R407C sizes OD copper Unit refrigerant chargeLine coupling sizes Evaporator Evaporator Condensing UnitQuick Connect Fittings Unit Dimensions See Table Outdoor Air-Cooled Condensing UnitsPFH067A-L Outdoor air-cooled condensing unit-top air discharge models See Table36-1/4 38-1/2 Piping and electrical connections top air discharge152 Electrical field connections, prop fan condensing module SL-11081 PG 8ACentrifugal Air-Cooled Condensing Units Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC65A MC64A Indoor centrifugal condensing unitDucting Airflow CFM CMHCentrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Piping Considerations Regulating Valve Adjustment and TestingWater and Glycol-Cooled Condensing Units Condenser Water RequirementsWater/glycol-cooled condensing unit dimensions WATER/GLYCOL Temperature Gauge Pressure Psig KPa R407C RefrigerantCalculating Subcooling Temperature Pressure Gauge Psig KPaExample Ti n Ne tIti That