GE 70R-1000D Safety / Installation, Equipment Inspection and Storage, Final Equipment Inspection

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Safety / Installation

DANGER

HAZARDOUS VOLTAGE

(Can Cause Severe Injury or Death)

Turn OFF all power before installation, adjustment, or removal of transfer switch or any of its components.

The safe operation of your switch is GE Zenith’s focus. The proper storage, installation, operation and mainte- nance will help increase the life of the switch.

CAUTION

Due to hazardous voltage and current, GE Zenith rec- ommends that a GE Zenith Certified technician or a qualified electrician must perform the

installation and maintenance of the switch.

Equipment Inspection and Storage

Once you have received the transfer switch, inspect it for any damage. This includes damage to the enclosure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest GE Zenith representative.

Before installation, if it is necessary, store the transfer switch in a clean dry place, protected from dirt and water. Provide ample air circulation and heat, if neces- sary, to prevent condensation.

 

Operating

 

Storage

Temperature

 

Temperature

(Ambient):

Humidity

-30°C to

40-400 AMP

5% to 95%

+75°C

(molded shell)

(non-con-

(-22°F to

-20°C to +65°C

densing)

+167°F)

(-4°F to +149°F)

 

 

40-4000 AMP

 

 

(all other frame

 

 

and panel types)

 

 

-20°C to +60°C

 

 

(-4°F to +140°F)

 

 

 

 

Final Equipment Inspection

Prior to energizing the transfer switch:

1.Remove any debris incurred, with a vacuum, due to shipment or installation.

WARNING

Do not use a blower since debris may become lodged in the electrical and mechanical components and cause damage.

2.Verify that all cabled connections are

correct and that phase rotation of both sources match.

3.Check engine start connections.

4.Verify the correct connection of all control wires.

5.Check settings of all timers and adjust as necessary.

6.Adjust any optional accessories as required.

7.Check the lug torque values of the power connections.

NOTE: Lug torque values are specified in table 2 on pg.4.

8.Make sure that all covers and barriers are installed and properly fastened.

NOTE: Power panels ship from GE Zenith in Source 1 Position.

Each GE Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes:

a.Sequence of operation.

b.Description and operation of all accessories supplied.

c.Power panel connection diagram and schematic.

d.Description and identification of all customer field connections.

Installation of GE Zenith transfer switches includes:

a.Mounting the transfer switch cabinet.

b.Connection of Source 1, Source 2, and Load cables or bus bars.

c.Connection of external control circuits as required.

Mounting

Adequate lifting means must be used to mount the transfer switch into place. The recommended method for moving the transfer switch using the lifting eyes, where supplied, and a spreader bar is illustrated in Figure 1. Enough room should be allowed to open the cabinet doors fully for inspection and servicing of the switch per NEC and local codes.

CAUTION

Before drilling conduit entry holes or any accessory mounting holes, cover and protect the switch and control panel to prevent dirt and metal fragments from entering the mechanical and electrical components.

Failure to do so may result in

damage and malfunction of the switch.

GE Zenith Controls

ZTG/ZTGD Operation and Maintenance Manual (70R-1000D)

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Contents GE Zenith Controls Authorized Service Table of ContentsIntroduction Mounting Safety / InstallationEquipment Inspection and Storage Final Equipment InspectionInstallation cont’d Power ConnectionsEngine Start Control Connections Installation cont’d Initial Energization GE Zenith ControlsR E T E S T Initial Energization cont’dMX150 Controller MX150 Microprocessor ControllerLCD & Keypad MX150 Microprocessor Controller cont’dCalibrate User Setting for Voltage & FrequencyStandard Features, Mstdg Option Pkg SourceStd. Features, Mstdg Option Pkg. cont’d R50S13 CDP replaces CDT Standard Features, Mexeg Option PkgOptional Accessories CDT One Event Timer Exerciser How to Set the System ClockHow to Bypass Cancel an exercise during an exercise cycle CDT One Event Timer Exerciser cont’dLoad / No-Load Clock Exerciser CDP Clock ExerciserTurn options on or OFF via keypad through the CFG menu MX150 User Setup CFG MenuChange adjustable values through the SET menu MX150 User Setup SET MenuView System Data MX150 User Setup System InfoStandard Transition TestingATS Testing Delayed TransitionSequence of Operation Timer Designations as they appear in the SET menuStandard and Delay Transition Controls Power Supply CPSControls Power Supply CPS cont’d Standard Transition CPS SchematicDelayed Transition CPS Schematic General Troubleshooting Troubleshooting and DiagnosticsServicing Maintenance and TestingInspection and Cleaning TestingStandard Transition 40 to 260 Amps Solenoid Type Power Panel and Replacement PartsStandard Transition 400 to 600 Amps Molded Type Power Panel and Replacement Parts cont’dARC Grid Removed for Clarity Standard Transition 800 to 1200 AmpsStationary Contact Moveable Contact Standard Transition 1600 to 3000 AmpsAmps Delayed Transition 40 to 600 AmpsSCR-EO Movable Contact Stationary Contact Delayed Transition 800 to 1200 AmpsMovable E3 Contact Stationary Delayed Transition 1600 to 3000 AmpsPage Page Page GE Zenith Controls