Lincoln POWER-ARC 4000 manual Installation, Technical Specifications POWER-ARC

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A-1		INSTALLATION		A-1

TECHNICAL SPECIFICATIONS - POWER-ARC 4000

INPUT - BRIGGS KOOL-

BORE® GASOLINE ENGINE

Manufacturer

Description

Speed

Displacement

Ignition

Capacities

Briggs &

1 cyl.,

3700 RPM

19.4 cu. in.

Manual,

Fuel: 1.0 gal. (3.8 l)

Stratton Kool-

4 cycle

± 50 RPM

(319 cc)

Recoil

Bore® Plus

air-cooled

at no load

start; Manual

Oil: 1.4 qt. (1.3 l)

gasoline

choke

8 HP @

3750 RPM

INPUT - BRIGGS VANGUARD® GASOLINE ENGINE

Briggs &

1 cyl.,

3700 RPM

18.06 cu. in.

Manual,

Fuel: 1.6 gal. (6.0 l)

Stratton

4 cycle

± 50 RPM

(296 cc)

Recoil

Vanguard®

air-cooled OHV

at no load

start; Manual

Oil: 1.25 qt. (1.2 l)

Model 185432

gasoline

choke

9 HP @

3750 RPM

INPUT

- HONDA

GASOLINE

ENGINE

Honda

1 cyl.,

3700 RPM

16.5 cu. in.

Manual,

Fuel: 1.59 gal. (6.0 l)

GX 270 VA2

4 cycle

± 50 RPM

(270 cc)

Recoil

air-cooled OHV

at no load

start; Manual

Oil: 1.16 qt. (1.11 l)

gasoline

choke

9 HP @

3750 RPM

RATED OUTPUT - WELDER

Duty Cycle

Amps

Volts at Rated Amperes

30% Duty Cycle

125

20 VAC

60% Duty Cycle

100

25 VAC

OUTPUT

- WELDER AND GENERATOR

Welding Ranges

Welder Open Circuit Voltage

AC Auxiliary Power

70 - 125 Amps

62 VAC Max.

4000 Continuous Watts

4400 Surge Watts

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

20.9 in.

20 in.

30 in.

160 lb.

530 mm

508 mm

762 mm

72.5 kg

POWER-ARC 4000

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Contents POWER-ARC Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications POWER-ARCSafety Precautions Location and VentilationStoring Engine Exhaust can killPRE-OPERATION Engine Service Power-Arc 4000 Typical Fuel Consumption Muffler DeflectorSpark Arrester 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusCable Size and Length Electrical Output ConnectionsWelding Cable Connections Auxiliary Power Receptacles Cable InstallationMachine Grounding Plugs and HAND-HELD EquipmentPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the POWER-ARC Type Common Electrical Devices Possible ConcernsSafety Instructions OperationOperating Instructions General DescriptionOperational Features and Controls Design Features AdvantagesRecommended Applications Welding CapabilityControls and Settings GENERATOR/WELDER ControlsGasoline Engine Controls Starting the Engine Engine OperationBefore Starting the Engine BREAK-IN Period Stopping the EngineRunning the Engine Generator Operation General InformationTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesStick Welding What Happens in the Arc? Welding arcCorrect Welding Position Correct Arc Length Correct Way to Strike An ArcCorrect Welding Speed Side viewCommon Metals Types of WeldsUse the following Do the followingPenetration Fillet WeldsMultiple Pass Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHow to Hardface the Sharp Edge Metal to Ground Wear Overhead WeldingWelding Sheet Metal Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationSelecting Electrodes Out-of-Position Group AWS E6011High-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Maintenance Routine and Periodic MaintenanceEngine Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Honda Table D.1 Engine Maintenance PartsPart GENERATOR/WELDER Maintenance Figure D.5. Brush Removal and ReplacementFigure D.6. Major Component Locations Troubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 S25341Dimension Print Power ARC POWER-ARC POWER-ARC Precaucion Warnung