Lincoln Wiring Diagram and Parts Information for Power Arc 4000 Generator Welder
Page 46

 

 

 

 

WIRING DIAGRAM - POWER ARC 4000 (CODES 10671, 10866)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F-2

 

 

L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W1A REACTOR

 

 

 

 

 

 

 

 

 

 

 

 

R2

 

 

BLACK

 

 

W2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 OHM

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

202B

 

 

5W

 

 

OUTPUT STUDS

W1

 

 

 

 

 

 

 

RED

R1

CCW

 

 

 

 

 

 

 

 

 

 

ROTOR

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATOR

 

 

 

 

3.3 OHM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATOR END

 

 

 

 

 

 

 

 

 

200A

100W

 

 

 

 

 

 

 

 

 

 

 

(+) 202A

 

 

 

 

BRACKET

GNDC

 

 

 

 

 

 

 

 

 

 

 

(+)

 

 

GROUND

GREEN

 

6

 

5

3

7

 

9

RED

200 RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(-)

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

 

2

6

 

5

3

1

4

201A

600 FD

 

 

 

 

 

 

 

9A

7A

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

201

 

 

 

 

GNDC

 

 

6A

 

 

3A

 

 

 

 

 

 

 

CB2

 

5A

 

 

 

 

 

(-)

 

 

 

GREEN

 

 

20A

 

 

 

BLACK

 

 

 

 

 

20A

 

WHITE

 

9A

 

 

 

 

 

 

 

 

 

CB1

 

 

 

 

 

 

 

POWER-ARC4000

 

 

5B

 

 

 

 

7A

MAG

 

 

 

 

DIAGRAMS

 

 

 

6C

 

 

 

 

 

 

 

 

 

 

 

GND D

 

WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GNDA

6B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN

YELLOW

 

 

 

 

 

 

 

 

 

 

 

 

BOLT AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOCK

GNDB

 

 

 

 

 

 

 

 

ENGINE WIRING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

5B

 

 

201B

 

LOW OIL

 

 

RUN/STOP

FLYWHEEL

 

 

 

 

 

 

 

 

 

 

 

PROTECTION

 

 

SWITCH

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

BLACK

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

5A WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3B

 

 

 

(IF INSTALLED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

3C

 

 

 

 

 

 

6C BLACK

 

 

 

BLACK WIRE

 

 

 

 

 

 

 

 

 

 

 

 

 

3C IS REMOVED

 

 

 

 

 

 

 

 

 

 

 

 

HOT

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

& DISCARDED

 

 

 

 

 

 

 

 

 

 

 

 

LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

 

GFCI RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

WHITE WIRES

5B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTION

 

NOTE:

 

 

 

 

 

ELECTRICAL SYMBOLS PER E1537.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALL CASE FRONT COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN VIEWED FROM REAR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11-9-2 001N

S25341

 

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside

F-2

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

 

Page 45 Page 47
Image 46
Page 45 Page 47
Contents POWER-ARC Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications POWER-ARCStoring Safety PrecautionsLocation and Ventilation Engine Exhaust can killPRE-OPERATION Engine Service Spark Arrester Power-Arc 4000 Typical Fuel ConsumptionMuffler Deflector 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusWelding Cable Connections Electrical Output ConnectionsCable Size and Length Machine Grounding Auxiliary Power ReceptaclesCable Installation Plugs and HAND-HELD EquipmentPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the POWER-ARC Type Common Electrical Devices Possible ConcernsOperating Instructions Safety InstructionsOperation General DescriptionRecommended Applications Operational Features and ControlsDesign Features Advantages Welding CapabilityControls and Settings GENERATOR/WELDER ControlsGasoline Engine Controls Before Starting the Engine Engine OperationStarting the Engine Running the Engine Stopping the EngineBREAK-IN Period Generator Operation General InformationTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesStick Welding What Happens in the Arc? Welding arcCorrect Welding Speed Correct Welding Position Correct Arc LengthCorrect Way to Strike An Arc Side viewUse the following Common MetalsTypes of Welds Do the followingMultiple Pass Welds PenetrationFillet Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationHigh-Speed Group AWS E6013 Selecting ElectrodesOut-of-Position Group AWS E6011 Low Hydrogen Group Stable-Arc E7018OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Part Table D.1 Engine Maintenance PartsHonda GENERATOR/WELDER Maintenance Figure D.5. Brush Removal and ReplacementFigure D.6. Major Component Locations Troubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 S25341Dimension Print Power ARC POWER-ARC POWER-ARC Precaucion Warnung
Top Page Image Contents