Lincoln POWER-ARC 4000 manual Diagrams

Page 45

WIRING DIAGRAM - POWER ARC 4000 (Codes, 10200, 10202, 10244, 10585, 10673, 10672, 10667)

F-1

POWER-ARC 4000

L1

W1A REACTOR

BLACKW2 BLACK

OUTPUT STUDS	W1
	BLACK

STATOR END

BRACKET GNDC

GROUND GREEN

		6
	2	6
GNDC	CB2	6A
GREEN	CB2
GREEN	20A
	20A

5B WHITE

GNDA 6B GREEN YELLOW

GNDB

GREEN

6C BLACK

3C BLACK

NOTE:

ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.

ELECTRICAL

SYMBOLS

PER E1537.

STATOR

5 3 7

5 3 1

	5A	3A
		20A
	WHITE
		CB1

5B

5A WHITE

3B BLACK

					202B RED
	ROTOR			R1	CCW	202
	ROTOR			R1	3.3
		202			3.3
		202	200A		100W	RED
	(+) 202A	RED	200A		100W	RED
		RED			(+)
					(+)
9	RED		200 RED
9	(-)	C1
	(-)	C1			D1
4	201A	600 FD			D1
4	201A	600 FD			9A
	BLACK		201		9A	7A
	BLACK					7A
					(-)	(+)
	9A		BLACK		(-)	(+)
	9A
7A						D2
						D2
						202C BROWN
			ENGINE WIRING
201B			MAG		LOW OIL	RUN/STOP
201B					PROTECTION	SWITCH
BLACK					PROTECTION	SWITCH
					SWITCH
				(IF INSTALLED)
		6C BLACK				BLACK WIRE
		6C BLACK				3C IS REMOVED
					HOT	3C IS REMOVED
					HOT	& DISCARDED
					LINE	& DISCARDED
					LINE
		GREEN
					WHITE
					LINE
		WHITE WIRES		5A	GFCI RECEPTACLE
		WHITE WIRES		5B	OPTION
					OPTION

9-4-98H

S22160

DIAGRAMS

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

F-1

Image 45

Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications POWER-ARC InstallationLocation and Ventilation Safety PrecautionsStoring Engine Exhaust can killPRE-OPERATION Engine Service Muffler Deflector Power-Arc 4000 Typical Fuel ConsumptionSpark Arrester 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore PlusElectrical Output Connections Welding Cable ConnectionsCable Size and Length Cable Installation Auxiliary Power ReceptaclesMachine Grounding Plugs and HAND-HELD EquipmentCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCOperation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityGENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Engine Operation Before Starting the EngineStarting the Engine Stopping the Engine Running the EngineBREAK-IN Period General Information Generator OperationTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingStick Welding Welding arc What Happens in the Arc?Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Side viewTypes of Welds Common MetalsUse the following Do the followingFillet Welds PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine AdjustmentsFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Table D.1 Engine Maintenance Parts PartHonda Figure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams S25341 Wiring Diagram Power ARC 4000 Codes 10671Dimension Print Power ARC POWER-ARC POWER-ARC Precaucion Warnung