Lincoln POWER-ARC 4000 Power-Arc 4000 Typical Fuel Consumption, Muffler Deflector, Spark Arrester

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A-4

 

 

INSTALLATION

 

A-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power-Arc 4000 Typical Fuel Consumption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B&S 8 HP Carb. Certified

 

B&S 9 HP

 

 

Honda 9 HP

 

 

 

Kool Bore® Plus

 

Vanguard®

 

 

Carb. Certified

 

 

 

 

 

 

 

 

No Load

 

0.36 Gallons/Hour

0.33 Gallons/Hour

 

0.30 Gallons/Hour

3700 RPM ±50 R.P.M.

 

(1.37 Liters/Hour)

(1.25 Liters/Hour)

 

(1.14 Liters/Hour)

 

AC CC Weld Output

 

0.69 Gallons/Hour

0.76 Gallons/Hour

 

0.58 Gallons/Hour

125 Amps @ 18 Volts

 

(2.63 Liters/Hour)

(2.9 Liters/Hour)

 

(2.18 Liters/Hour)

 

 

 

 

 

 

 

 

 

 

AC CC Weld Output

 

0.64 Gallons/Hour

0.63 Gallons/Hour

 

0.55 Gallons/Hour

100 Amps @ 25 Volts

 

(2.41 Liters/Hour)

(2.4 Liters/Hour)

 

 

(2.1 Liters/Hour)

Auxiliary Power 4000

 

0.77 Gallons/Hour

0.76 Gallons/Hour

 

0.67 Gallons/Hour

 

Watts (120/240 Volts)

 

(2.92 Liters/Hour)

(2.9 Liters/Hour)

 

(2.54 Liters/Hour)

 

 

 

 

 

 

 

 

 

 

MUFFLER DEFLECTOR

The POWER-ARC 4000, depending on model, may or may not be shipped with an exhaust deflector. If you received one, you can mount it on the gasoline engine if your needs so require.

To install the deflector, do the following:

Align the holes on the deflector plate with the holes on the muffler.

Position the deflector so that the opening points either right, left, or downward, away from the operator.

CAUTION

Never position the deflector upward. Moisture or debris can enter the engine and damage it. As a general safety practice, position the deflector to direct exhaust gases away from the operator’s face and eyes.

Fasten the deflector onto the muffler with the screws provided.

NOTE: The deflector reduces generator output power up to 100 watts.

SPARK ARRESTER

Gasoline engine mufflers may emit sparks when the engine is running. Some federal, state, or local laws require spark arresters in locations where unarrested sparks could present a fire hazard.

Standard mufflers and deflectors (like the ones included with the POWER-ARC 4000 Briggs & Stratton engines) do not act as spark arresters. When local laws require it, a spark arrester must be installed on the machine and properly maintained.

An optional spark arrester kit is available for your POWER-ARC 4000 Briggs & Stratton 8 HP Kool-Bore engine. See the ACCESSORIES section of this man- ual for more information.

CAUTION

An incorrect spark arrester may lead to damage to the engine or reduce performance. A suitable spark arrester for the Briggs & Stratton 8 HP Kool Bore® engine is available as a Lincoln field- installed option.

Aspark arrester is available for your POWER-ARC 4000 Briggs & Stratton 9 HP Vanguard engine from your local Briggs & Stratton engine dealer.

The Power-Arc 4000 with the Honda engine comes with a spark arrester as standard equipment. Refer to the engine owner’s manual for proper maintenance.

POWER-ARC 4000

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Contents POWER-ARC California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications POWER-ARC InstallationEngine Exhaust can kill Safety PrecautionsLocation and Ventilation StoringPRE-OPERATION Engine Service 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore Plus Power-Arc 4000 Typical Fuel ConsumptionMuffler Deflector Spark ArresterCable Size and Length Electrical Output ConnectionsWelding Cable Connections Plugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine GroundingCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARCGeneral Description Safety InstructionsOperation Operating InstructionsWelding Capability Operational Features and ControlsDesign Features Advantages Recommended ApplicationsGENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Starting the Engine Engine OperationBefore Starting the Engine BREAK-IN Period Stopping the EngineRunning the Engine General Information Generator OperationTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingStick Welding Welding arc What Happens in the Arc?Side view Correct Welding Position Correct Arc LengthCorrect Way to Strike An Arc Correct Welding SpeedDo the following Common MetalsTypes of Welds Use the followingWelding in the Vertical Position PenetrationFillet Welds Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronLow Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Engine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Honda Table D.1 Engine Maintenance PartsPart Figure D.5. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams S25341 Wiring Diagram Power ARC 4000 Codes 10671Dimension Print Power ARC POWER-ARC POWER-ARC Precaucion Warnung