MGE UPS Systems Galaxy PW user manual Battery maintenance, Visual check, Functional check

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Galaxy PWTM 100 to 225 kVA

battery maintenance

Consult the instructions supplied by the battery manufacturer. Below are a few general indications:

sealed lead-acid batteries: these bat- teries require no maintenance, but check the terminals of each cell from time to time and clean if necessary;

vented lead-acid batteries:

check the electrolyte level regularly and add water if necessary,

check the voltage of each cell to deter- mine if it is necessary to equalize the bat- tery,

check the terminals of each cell and clean if necessary.

CAUTION

Battery maintenance is undertaken with the system powered up. Operations must be carried out in accordance with applicable safety regula- tions by qualified personnel using insulated tools, gloves and safety goggles.

Batteries contain danger- ous substances that will harm the environment if thrown away. If you change the bat- teries yourself, call on quali- fied organizations for battery recovery and recycling.

visual check

Power down the system prior to any maintenance operations.

Note: in redundant parallel UPS systems the check may be carried out successively on each UPS unit without interrupting the load. In other configurations, the load must be supplied via the maintenance bypass (see "maintenance bypass" in the "Alarm" section);

clean the system regularly, particularly the air filter inlet and outlet grills. Check that the air circulates freely in the cabi- nets. Use a vacuum cleaner if necessary;

check that nothing hinders the ventila- tion at the top and at the back of the sys- tem.

functional check

Check that lights 1 , 2 and 3 on the control panel are not red, to avoid an interruption in the supply of power to the load due to incorrect transfer conditions or a battery problem;

press the "inverter OFF" button and check that the buzzer and control panel lights function correctly (see the section on operating modes in the introduction);

press the "inverter ON" button and check again that the control panel lights function correctly;

run a transfer to battery test. With the inverter on, open input circuit breaker Q1. The orange "battery" light on the control panel should light. After two minutes on battery power, close input circuit breaker Q1. The rectifier/charger should automati- cally restart and the orange "battery" light on the control panel should go off;

in parallel systems, run these tests on each UPS unit.

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Maintenance

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Contents Galaxy PW Page Galaxy PW User’s Manual Galaxy PW 100 to 225 kVA Important Safety Instructions This page intentionally left blank Galaxy PW User’s Manual WarrantyService and Factory Repair Call 1 800 438 Galaxy PW TM 100 to 225 kVA User’s manualThis page intentionally left blank Contents How to use this manual Galaxy Pwtm 100 to 225 kVAGeneral characteristics of Galaxy PW UPS IntroductionSchematic diagram of the Galaxy PW system System descriptionSingle-UPS unit Parallel UPS system Different types of Galaxy PW systemsIsolation and protection devices External bypass for parallel UPSs and the hot-swap optionNormal operation Operation in on-line modeBattery time Operation with the normal AC source downUser’s Manual Operation with the normal AC source restored Battery charge cycleParallel UPSs with redundancy Single-UPS unit on-line modeInverter shutdown or overload Parallel UPSs without redun- dancyOutput voltage quality and continuity Example of an installation with an engine generator setOperation with an engine generator set Steady state voltage regulationUPS cabinet Battery cabinetGalaxy PW cabinets Indications Control panelGeneral Inverter on button Start-up of a module Start-upSystem start-up Shutdown Shutdown of the inverterGeneral organization Display of alarmsControl-panel display Display of messagesLoad Protected ON-LINE Mode Galaxy Pwtm 100 to 225 kVA List of primary messagesUser’s Manual List of secondary messages Load on MainsBattery Charging BAT. = XXX a U BAT. = XXX Current measurements Measurement systemVoltage measurements Set date and time Battery measurementsSelections and settings Past events Battery testInverse video Alarms Maintenance bypassEnvironment information Signal receptionSignal transmission Utilization via the Galaxy PW display Logging and time-stampingPresentation of event time-stamping by Galaxy PW Consulting statistics ExampleMin nb of backups 3 min this is Elapsed backup time min this isNb of backups 1 min this is Total time with Tbatt 25 C h this Utilization via Teleservice BatterySingle-UPS unit MaintenanceMaintenance configuration UPS isolationGalaxy PW External bypass Isolate all UPSsGalaxy PW Functional check Battery maintenanceVisual check Galvanic isolation and voltage matching transformers Maintenance bypassOptions Electrical supervisionThis page intentionally left blank Reorder form Scenic Avenue Costa Mesa, CAPage Page Scenic Avenue, Costa Mesa, California 92626 714 557