Parker Hannifin 88-020292-01 A Using NON-COMPUMOTOR Motors, Wiring Configurations, Lead Motor

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USING NON-COMPUMOTOR MOTORS

We recommend that you use Compumotor motors with the E-AC Drive. If you use a non-Compumotor motor, it must meet the following require- ments:

A minimum inductance of 2 mH, series or parallel, is required. (Compumotor recommends a minimum inductance of 5 mH.)

A minimum of 500VDC high-pot insulation rating from phase-to-phase and phase-to-ground.

The motor must be designed for use with a bipolar drive (no common center tap).

Motors with riveted rotors or stators are not recommended.

Motors with solid rotors are not recommended.

Test all motors carefully. Verify that the motor temperature in your applica- tion is within the system limitations. The motor manufacturer’s maximum allowable motor case temperature must not be exceeded. You should test the motor over a 2-to-3 hour period. Motors tend to have a long thermal time constant, but can still overheat, which results in motor damage.

CAUTION

Consult your motor vendor to verify that your motor meets the above specifications. Consult your Automation Technology Center (ATC) if you have questions regarding the use

of a non-Compumotor motor with Compumotor equipment.

WIRING CONFIGURATIONS

Refer to the manufacturer’s motor specification document to determine the motor’s wiring configuration. You can also determine the wiring configuration with an ohmmeter using the procedures below (4-Lead Motor, 6-Lead Motor, 8-Lead Motor). Once you determine the correct motor wiring configuration, use the terminal connection diagram, shown at the end of this section, that applies to your configuration.

4-LEAD MOTOR

1.Label one motor lead A+.

2.Connect one lead of an ohmmeter to the A+ lead and touch the other lead of the ohmmeter to the three remaining motor leads until you find the lead that creates continuity. Label this lead A–.

3.Label the two remaining leads B+ and B–.Verify that there is continuity between the B+ and B– leads.

4.Proceed to the Terminal Connections section below.

6-LEAD MOTOR

1.Determine, with an ohmmeter, which three of the six motor leads are common (one phase).

2.Label each one of these three motor leads A.

3.Using the ohmmeter, verify that the remaining three leads are common.

4.Label the remaining three leads B.

5.Set the ohmmeter range to the 100 ohm scale (approximately).

6.Connect the ohmmeter’s negative lead to one of the motor leads labeled A. Alternately measure the resistance to the two remaining motor leads also labeled A. The resistance measurements will reflect one of the following two scenarios.

Scenario #1 — The resistance measurements to the two remaining motor leads are virtually identical. Label the two remaining motor leads A+ and A–. Label the motor lead connected to the negative lead of the ohmmeter

A CENTER TAP (this is the center tap lead for Phase A of the motor).

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E-AC Drive Hardware Installation Guide

Appendix A – Non-Compumotor Motors

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Contents AC Drive Hardware Installation Guide User Information Table of Contents AC Drive Hardware Installation Guide AC Drive Hardware Installation Guide Introduction IntroductionDIP Switches Block Diagram of E-AC Drive SystemAC Drive -DESCRIPTION System ComponentsAC Drive -COMPATIBLE Motors Compumotor Family of ProductsInputs & Outputs ANTI-RESONANCEAC Drive Hardware Installation Guide Introduction Installation Precautions Installation OverviewWhat YOU should have Ship KIT PartInstallation Procedure Component Locations AC Drive Hardware Installation GuideAutomatic Test Setup Automatic TestConnect AC Power Installation Select a MotorSPEED/TORQUE Curves Motor Specifications Parameters UnitsBearings Information Size 17 FrameMotor Dimensions Dimensions in inches mmPage Connect the Motor to the Drive -WIRING Motor Connector Wired for Series Motor CurrentPrecautions Connecting the Motor Series WiringMotor Connector Wired for Parallel Motor Current Connecting the Motor Parallel WiringSeries Versus Parallel -SUMMARY SET DIP Switches DIP Switch Location and SettingsDefault Settings Motor CurrentDrive Resolution ANTI-RESONANCE DisableWaveform Automatic TestConnecting a Compumotor Controller Drive I/O ConnectorConnect a Controller -INPUTS & Outputs Step InputDirection Input Shutdown InputFault Output Reset InputDimensions E-AC Drive Mount the DriveEnvironmental Considerations Panel Layout Dimensions Panel LayoutMount the Motor Motor Temperature & Cooling Motor ModificationsExtending Motor Cables Less than 100 ft m 100 -200 ft -60 m Motor TypeConnect the Motor to the Load -COUPLERS Misalignment ConditionConnect AC Power Apply PowerAC Input Connections Test the Installation Peak Power RatingsTest Procedure Troubleshooting AC Drive Hardware Installation Guide TroubleshootingTroubleshooting Basics Diagnostic LedsOvertemperature Protection Protective CircuitsANTI-RESONANCE Disable Technical SupportShort Circuit Protection Product Return Procedure Using Non-Compumotor Motors Using NON-COMPUMOTOR Motors Wiring ConfigurationsLead Motor Lead Motor Labeling the Leads Terminal Connections Direction of Motor RotationNon-Compumotor Motor Connections Setting Motor Current NON-COMPUMOTOR Motors Lead MotorsPage Regulatory Compliance UL and CE Low Voltage Directive LVD Installation Requirements Electromagnetic Compatibility EMC Installation RequirementsAgency Additional Steps User Must Take EMC Cabling FilterCable Shielding Clamp TypePanel Mounting the E-AC Drive Page AC Drive Hardware Installation Guide Index IndexAC Drive Hardware Installation Guide Index