Sterling 1-Pump 5-Station Controller Operator Responsibility, Maintenance Responsibility

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Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

2-5 Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Learn and always use safe operation. Cooperate with co- workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person.

2-6 Maintenance Responsibility

Proper maintenance is essential to safety. If you are a maintenance worker, you must make safety a priority to effectively repair and maintain equipment.

Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric supplies and all accessory equipment at the machine, and disconnect and lockout electrical power. Attach warning tags to the disconnect switch.

Be sure that all non-current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes.

When you have completed the repair or maintenance procedure, check your work, remove your tools. Rigging, and handling equipment.

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Contents SSC1-5Q Model # Serial # Parts and Service Department Table of Contents Configurable Settings Charts and Figures Safety Considerations Sterling SSC1-5Q Conveying Systems Pump 5-Station Controller Necessary Documents General InformationEquipment Function System CapabilitiesSSC1-5Q 5-Station Controller Equipment CycleModels Covered by this Manual SSC1-5Q Controller Work Rules SafetySafety Considerations Tools and Equipment NeededReporting a Safety Defect General ResponsibilityMaintenance Responsibility Operator ResponsibilityFail Safe Operation Safety DevicesSafety Circuit Standards Safety Device Lock-Outs Page Event of Shipping Damages Shipping InformationUnpacking and Inspection Parcel Post ShipmentIf the Shipment is Not Correct United Parcel Service ShipmentIf the Shipment is Not Complete ReturnsMaking SSC1-5Q Control Panel Power Drop Wiring Connections InstallationInstalling the SCC1-5Q Control Panel Connecting the Control Panel to Vacuum ReceiversConnecting the Control Panel to the Pump Package Special Timed ConveySetting Up the System Using the ControllerSetup Basic Menus and Setup of ControllerSetting Pump Parameters Setting Blowback ParametersChanging Parameters Starting the SystemHigh vaccum alarm will sound in Short Tones Long Tones6Configurable Settings Options for Station SetupOptions for Pump Setup Idle7Maintenance Troubleshooting General TroubleshootingPump Alarms AlarmsStation Alarms 230/1/60 Operation Remote Audible/visual alarmOptions CE Package for 220/1/50 OperationSpare Parts List Recommended Spare Parts ListTechnical Assistance Contact Information for Technical AssistanceCredit Returns Warranty ReturnsReturned Material Policy Warranty Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Appendix Page Service Department