Mitsubishi Electronics WD-82737, WD-52527, WD-73837, WD-73737, WD-65737, WD-65C9, WD-60737 Pb Solder

Page 37

MODELS: WD-60C9 / WD-65C9 / WD-73C9 / WD-60737 / WD-65737 / WD-73737 / WD-82737

WD-65837 / WD-73837 / WD-82837

Using Lead Free Solder

The symbol shown below indicates Lead (Pb) Free

 

• Poor wet-ability can cause solder balls.

 

solder was used during the construction of PWBs.

 

• Higher temperatures can cause flux spattering.

Only Lead Free solder should be used when servic-

• Soldering iron tip life is shortened.

 

ing these PWBs.

 

 

• Dull finish solder joints (not shiny) can appear to be

Solder must be compatible with that used by the

 

a “cold” solder joint.

 

 

 

 

 

 

 

 

manufacturer. Leaded solder can not be used on

 

In general a tip temperature of 700° F will usually provide

PWBs manufactured with Pb-free solder. The Mitsub-

good results.

 

 

 

 

ishi standard for service requires the use of Tin-Silver-

 

 

 

 

 

Copper (Sn-96.5, Ag-3.0, Cu-0.5). It can be obtained

Displays used to indicate Pb-free

through the Parts Department.

 

 

Order part number: PB FREE SOLDER

 

 

PCBs will be marked, indicating the level of Pb-free con-

 

 

 

struction. Table 1 defines the levels by phase and shows

Lead Free solder has a higher melting point, and does

the different symbols that will be displayed on the PCB.

not “wet” as well as leaded solder. This means it does

Additionally, a PCB constructed using Pb-free solder may

not adhere as readily to the solder iron tip, and the

 

be simply marked LFS.

 

 

surface to be soldered. To counteract this, the flux

 

When possible, the indication will be placed close to the

used is more corrosive.

 

 

 

 

 

part number that is screened onto the PCB (not the part

The following cautions must be taken when using Pb

label). Figure 1 is an example of a PCB showing the

Free solder.

 

 

display and its location.

 

 

• Higher temperatures can cause the PWB to

 

 

 

 

 

warp, detaching surface mount components.

 

 

 

 

 

• Higher temperatures may cause

Pb-Free

 

 

 

 

Short Display (When the

thermal damage to components.

 

 

 

 

Phase

 

Definition

 

Display

area is too small)

• Higher temperatures can cause

 

 

Phase-1

PCB's constructed using

 

 

 

 

plastics, such as connectors,

 

Pb-free solder.

Pb

Solder

Pb

S

relays, LEDs electrolytic

 

 

 

 

 

 

 

 

 

 

capacitors, etc. to melt or warp.

Phase-2

Solder, PCB surface

 

 

 

 

• Higher temperatures can cause

 

 

 

 

surface oxidation resulting in

 

finishing and component

Pb

Joints

Pb

J

 

lead plating is Pb-free.

poor solder spread-ability and

 

 

Components may have

 

 

 

 

wet-ability.

 

internal Pb.

 

 

 

 

• The flux is more corrosive.

Phase-3

Solder, PCB surface

 

 

 

 

• The time required for a good

 

finishing and components

Pb

PCA

Pb

P

solder connection may take

 

are Pb-free. (100% Pb-

 

 

 

 

longer.

 

free)

 

 

 

 

 

Table 1: Pb-Free Phases and Symbols

Pb-Free

Display

Pb Solder

Figure 1: Pb-Free display on PWB

Page 37

Image 37
Contents Mitsubishi Digital Electronics AMERICA, INC SpecificationsPage Contents Chip Parts Replacement Replacement Parts Introduction Product Safety NoticeSafety Precaution Safety PrecautionsBack Cover Removal Chassis Removal & DisassemblyBack Cover Removal Chassis RemovalPWB-POWER Removal Power Supply Shield RemovalPWB-POWER Installation Rear Terminal Cover RemovalTop Chassis Brackets Removal PWB-MAIN InstallationPWB-MAIN Removal PWB-BALLAST Replacement Optical Engine AssemblyOptical Engine Assembly Component and Connector Locations Rear ViewOptical Engine Assembly Removal Optical Engine ReplacementDuct Assembly Removal Upper Duct Assembly Removal ProcedureDuct Interior Components Optical Engine ReplacementLower Duct Removal Engine Replacement Reverse the Removal ProcedureSymptoms Color Wheel ReplacementColor Wheel Replacement Procedure Projection Lens Replacement Procedure Projection Lens ReplacementScreen Assembly Removal and Replacement Screen Replacement 60, 65 & 73 ModelsScreen Removal From the Bezel-Front Lenticular Screen and Fresnel Lens Removal Lenticular Screen and Fresnel Lens ReplacementFront Cover and Pedestal Removal Screen Assembly RemovalAssembly Lenticular Screen and Fresnel Lens Disassembly Mirror Replacement 60, 65 & 73 Models Mirror ReplacementMirror Replacement 82 Models PWB-SBL Replacement Speaker ReplacementV41+ Models Only Remote Control USE for Service Remote ControlOption Menu Digital Signal StrengthOption Menu Reset / Initialization Guide Reset / InitializationReset / Initialization Initial Settings Self Diagnostics LED Indications and Self DiagnosticsError Codes Error CodesError Code LOG Service Adjustments Horizontal and Vertical Position Adjustment Manual Geometry Alignment Select Straightest Red Line Top Select Straightest Red Line Bottom Data Transfer Pb Solder Chip Parts Replacement Replacement Parts ALL Models Quick ReferenceTransistors Integrated CircuitsDiodes Transformers CoilsResistors VaristorsCapacitors and Trimmers SwitchesCapacitors MiscellaneousCosmetic Parts Printed Circuit BoardsMirror Kits AccessoriesScreen Parts 60, 65 & 73 Models Front Stiffener Installation Mirror KIT Parts ListMirror Preparation Inch Mirror Assembly PWB Power Used In Circuit Main Smps PWB Main PWB Power Asic Tmds PWB-RS232 IC9010 18VS12VS IC9030PG2 V41+ OnlyIC9A07 To Main 03,10IC1B02 IC1B01VR2A42 VR2A41VR2A43 VR2A44IC4A02 IC4A01DDR1DQS1 IC4F01IC4L03 MAIN-01 3.3VSIC4L05 MAIN-07IC5A03 IC5A02IC5A01 22 R5A26 22 R5A25 22 R5A24R07 IC6C02IC3C00 IC3A00IC7A01 To Main 01/09P7E01 IC7E01D8000 for V41+ Only LE3S8000 for V41+ Only IC8300
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