Graco 312787G important safety instructions System Electrical Schematic, Non-Hazardous Area

Page 16

Schematic Diagrams

System Electrical Schematic

Non-Hazardous Area

NON-HAZARDOUS AREA

MEMBRANE SWITCH WITH RIBBON CABLE

DISPLAY

J4

J2

 

OPERATOR INTERFACE

 

 

DC OK

+

POWER

1

L1 85-250 VAC

+24 VDC

+

2

N

SUPPLY

COMMON

-

 

 

 

 

 

COMMON

-

 

 

 

POWER HARNESS

1

 

UNUSED

 

 

 

 

 

2

 

UNUSED

 

 

 

 

J1

3

 

UNUSED

 

 

 

 

 

4

 

UNUSED

HARNESS

 

 

 

 

5

 

UNUSED

 

 

 

 

 

 

 

 

 

J5

1

 

 

+12VDC I/S (RED)

 

 

 

2

 

 

COM (BLACK)

 

 

 

BARRIER

3

 

 

SHIELD

 

 

 

BOARD

 

 

 

 

 

 

 

J4

1

 

+24VDC

 

 

 

 

2

 

OPEN

 

 

 

 

 

3

 

COMMON

 

 

 

 

 

 

 

 

 

1

DISPLAY

1

 

+

 

ALARM

 

 

 

BOARD

 

 

 

2

J9

2

 

-

 

+

3

 

3

 

 

 

4

 

4

 

 

 

-

5

RJ45

RJ45

 

 

 

6

 

 

3'

J6

 

 

 

 

7

 

 

 

 

 

8

 

 

 

POWER DIST.

RJ45

9

 

 

 

TERMINAL

 

 

10

 

 

 

 

 

 

 

 

BLOCKS

 

 

11

 

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

-

+

 

1

 

 

 

-

+

 

2

 

 

 

 

3

 

 

 

-

+

 

4

 

 

 

 

 

 

 

 

 

SHIELD

5

 

 

 

 

 

6

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

9

 

1

 

FLOW CONTROL CAL. (BLK)

 

1

10

 

 

 

 

2

 

GUN TRIGGER (WHT)

 

2

11

 

 

 

 

3

 

DIGITAL IN COMMON (RED)

 

3

12

 

 

 

 

4

 

REMOTE STOP (GRN)

 

4

13

 

 

 

J5

5

 

ALARM RESET (BRN)

 

5

14

 

 

15

 

6

 

ALARM OUTPUT (BLU)

 

6

 

7

 

DIGITAL OUTPUT COMMON (ORG)

 

7

16

 

 

 

 

8

 

POT LIFE (YEL)

 

8

17

 

 

 

 

9

 

FLOW RATE ANALOG IN (PUR)

 

9

18

 

 

 

 

10

 

FLOW RATE ANALOG COMMON (GRAY)

10

19

 

 

20

 

 

 

 

 

 

L1

 

LINE

L1

 

 

 

 

FILTER

N

 

 

 

N

 

 

 

 

 

 

 

 

GND

L1

TERMINAL

L1

 

 

 

 

 

 

 

 

 

 

 

 

 

N

BLOCK

N

 

 

 

 

 

 

1

GND

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

GND LUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

GND N L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

85-250

 

 

 

 

 

 

1

POWER

 

 

 

 

 

 

 

 

VAC

 

 

 

 

 

 

2

ROCKER

 

 

 

 

OPEN

1A

SWITCH

 

 

 

 

1B

 

 

 

 

 

OPEN

2A

 

 

 

 

 

2B

 

 

 

 

 

 

 

 

 

CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(50' STD.)/

 

 

 

 

 

 

 

 

(100' OPTION)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1MIX INPUT

2PURGE INPUT

3JOB COMPLETE INPUT

J2

4

EXTERNAL CLR CHG READY

RJ45

5

RESET ALARM INPUT

6

DIGITAL INPUT COMMON

 

1

DIGITAL INPUT COMMON

 

2

RECIPE BIT 0 INPUT

 

3

RECIPE BIT 1 INPUT

J3

4

RECIPE BIT 2 INPUT

5

RECIPE BIT 3 INPUT

REMOTE

6

RECIPE BIT 4 INPUT

7

RECIPE BIT 5 INPUT

I/O

8

RECIPE CHANGE INPUT

INTEGRATION

1

DIGITAL OUTPUT COMMON/POWER

BOARD

 

2

PURGE/RECIPE CHG ACTIVE OUTPUT

 

3

MIX ACTIVE OUTPUT

J4

4

MIX READY OUTPUT

5

FILL ACTIVE

 

6

FLOW CAL. ACTIVE

 

7

FLOW RATE ALARM OUTPUT

 

8

DIGITAL OUTPUT COMMON/POWER

1DIGITAL OUTPUT COMMON/POWER

2SPECIAL OUTPUT #1

J5

3

SPECIAL OUTPUT #2

4

SPECIAL OUTPUT #3

5SPECIAL OUTPUT #4

6DIGITAL OUTPUT COMMON/POWER

 

 

 

I/O HARNESSES

 

 

 

(+24) YEL

 

 

 

 

 

 

 

 

(COM) GRAY

BEACON

 

 

 

 

 

 

 

ORG

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

BRN

 

 

1

 

RS485 INTEGRATION A (WHT/BLU)

1

BLOCKS

RED

 

 

2

 

RS485 INTEGRATION B (BLU/WHT)

2

 

 

 

J10

3

 

RS485 INTEGRATION GROUND (SHIELD)

3

 

 

 

 

4

 

RS485 NETWORK A (WHT/ORG)

4

 

 

 

 

5

 

RS485 NETWORK B (ORG/WHT)

 

5

 

 

 

 

6

 

RS485 NETWORK GROUND (SHIELD)

6

 

 

 

 

 

 

 

 

 

 

CABLE

 

J7

 

 

FO IN (BLK)

 

 

 

 

 

J8

 

 

FO OUT (BLU)

 

 

 

 

 

RJ45

RJ45

3'

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

RJ45

BULKHEAD

3'

(25'-200' OPTIONS)

RJ45

RJ45

WEB SERVER

MODULE

16

312787G

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Page 15 Page 17
Contents Important Safety Instructions Color Change Module KitsContents Related ManualsModels Low Pressure KitsHigh Pressure Kits Kit Part No Series DescriptionInstallation Install Color Change Control ModuleLocation MountingTo Install a Second Control Module Connect Module to Fluid Station BoardConnect Air Supply to Control Module Intrinsically Safe can Cables Length in ft mInstallation Install Color Valve Stacks Color Change Board Switch SettingsAccessory Dump Valve Kit Connect Valve Air LinesColor Change Board Switch Settings for ProMix 3KS Systems One Color Change BoardIG Color Change Board Switch Settings PositionsTroubleshooting Cause SolutionProblem Cause Solution Color Change Solenoid ValvesReplace the Color Change Board Fuse Replace a SolenoidFuse Description 123690 Fuse 125 mA, intrinsically safe Color Change Board Diagnostics 256172 Color Change Board Replace the Color Change Board Pin Nos Description DiagnosisSchematic Diagrams System Pneumatic DiagramWiring Diagram Color Change Module Electrical SchematicSystem Electrical Schematic Non-Hazardous AreaHazardous Area BoardLow Pressure Color Change Kits PartsHigh Pressure Color Change Kits Color Change Kits Parts Color Change Control Modules Ref. No seeControl Module Part Quantities Description QtyTI12826a 277752 2-Color Control Module Description Qty278095 1 Catalyst/1 Flush Control Module 0 Color Dimensions Technical Data Control Module Weight, lb kgGraco Standard Warranty Graco Information
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