Graco 312787G Install Color Valve Stacks, Connect Valve Air Lines, Connect Valve Fluid Lines

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Install Color Valve Stacks

1.Install the bracket (17) on the fluid station (FS) with two screws (20). See FIG. 4.

2.Install the color or catalyst valve stack (VS) to the bracket (17) with two screws (20).

Installation

Connect Valve Air Lines

See FIG. 1. Connect 5/32 in. (4 mm) OD air tubes (11) from the valve solenoids to the air inlets of each valve. Refer to the System Pneumatic Diagram, page 14, and the label inside the color control module.

FS

17

20

MF

FIG. 4: Install Valve Stacks

20

VS

TI12829a

NOTE: The high pressure color change valves use a spring-operated exhaust which does not require a sec- ond air line.

Connect Valve Fluid Lines

1.See FIG. 1. Connect fluid supply lines (FSL) to the 1/4 npt(f) inlet of each valve adapter. Supply solvent to one valve (SV) at the top of the stack,

NOTICE

Verify that all unused fluid ports on the color change valve stack are plugged before operation. An open port will leak fluid.

2.Connect the hose (19) from the manifold stack fluid outlet (F) to the flow meter inlet (M). FIG. 4.

NOTICE

A check valve is recommended on all dead head valves to prevent color crossover if two valves are open at the same time.

Color Change Board Switch Settings

Set switches S3-S6 on the color change board(s) as shown in Table 2 and FIG. 5, depending on the number of color change boards and color change modules being used in your system.

Accessory Dump Valve Kit

15V821 Dump Valve Kit, for Wall Panel Systems

15V822 Dump Valve Kit, for RoboMix Systems

Accessory Dump Valve Kits are available. The kits include one dump valve, one solenoid, all necessary parts for installation, and instruction manual 312786. Order one kit for each dump valve desired.

312787G

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Contents Color Change Module Kits Important Safety InstructionsRelated Manuals ContentsKit Part No Series Description ModelsLow Pressure Kits High Pressure Kits Mounting Installation Install Color Change Control Module LocationIntrinsically Safe can Cables Length in ft m To Install a Second Control ModuleConnect Module to Fluid Station Board Connect Air Supply to Control ModuleInstallation Connect Valve Air Lines Install Color Valve StacksColor Change Board Switch Settings Accessory Dump Valve KitOne Color Change Board Color Change Board Switch Settings for ProMix 3KS SystemsPositions IG Color Change Board Switch SettingsColor Change Solenoid Valves TroubleshootingCause Solution Problem Cause SolutionReplace the Color Change Board Fuse Replace a SolenoidFuse Description 123690 Fuse 125 mA, intrinsically safe 256172 Color Change Board Color Change Board DiagnosticsPin Nos Description Diagnosis Replace the Color Change BoardSystem Pneumatic Diagram Schematic DiagramsColor Change Module Electrical Schematic Wiring DiagramNon-Hazardous Area System Electrical SchematicBoard Hazardous AreaLow Pressure Color Change Kits PartsHigh Pressure Color Change Kits Color Change Kits Parts Description Qty Color Change Control ModulesRef. No see Control Module Part QuantitiesTI12826a Description Qty 277752 2-Color Control Module278095 1 Catalyst/1 Flush Control Module 0 Color Dimensions Control Module Weight, lb kg Technical DataGraco Information Graco Standard Warranty