Multiquip AR13HAR manual General information, Power Plant

Page 12

general information

The AR13HA/HAR roller has been designed for asphalt application and compaction of granular soils used in site preparation. Use the machine only for the purpose intended and by experienced personnel who understand this operation manual and all safety decals. Typical applications for this roller are driveways, patch work and road repairs. Standard features included with this roller are articulated steering, double drum hydrostatic drive, front drum vibration, high curb clearance and on-board water capability.

POWER PLANT

The AR13HA/HAR roller is powered by a Honda GX630, air-cooled, gasoline engine rated at 20 hp @3,500 rpm. The engine features a side-mounted muffler designed to direct engine exhaust away from the operator. In the event of low oil, this engine has a built in "oil alert system" that will shut down if the engine oil level reaches an unsafe operating level.

HYDRAULIC SYSTEM

The Honda GX630 engine drives an axial hydraulics, variable displacement pump which is manually controlled via a cable control system. Pump flow is directed through an aluminum block manifold which provides the control for the 3 hydraulic motors.

The hydraulic drum drive system incorporates a parallel closed loop configuration operating at a maximum pressure of 2,900 psi. In addition this hydraulic system offers a "free wheel valve" which allows the roller to be towed in the event of an emergency.

COMPACTION SYSTEM

The compaction force is delivered by a 36-inch wide steel drum with beveled edges to help prevent asphalt marring. A fully enclosed hydrostatic drive system offers a variable speed control as well as smooth acceleration and braking.

Connected to the axial hydraulic pump is a gear pump that provides power for the drum vibratory system and the articulating steering system. Oil from this pump flows to the manifold control valve block and then to a hydraulic motor which rotates the eccentric weights inside a sealed housing containing oil to lubricate the bearings.

A pushbutton switch located on top of the gearshift lever, when pressed, activates a hydraforce valve that engages or disengages the vibratory action. The drum's vibratory

action generates 3,100 lbs. (1,406 Kg.) of centrifugal force at a frequency of 4,000 vpm (vibrations per minute). If the vibration appears to be weak or slow, allow the machine to warm-up thoroughly, and check the hydraulic oil level. Add hydraulic oil if necessary.

The vibrator housing and drum are shock mounted to isolate the engine compartment and operator from vibration.

The roller nominally has an operating weight of 3,088 lbs (1,400 Kg.), but can be increased to 3,309 lbs (1,500 Kg.) by adding a water ballast to the rear drum.

HYDRAULIC OIL FILTER SYSTEM

The hydraulic system oil is filtered by a screen type filter located in the reservoir filler neck, then doubled filtered within the system first by a 40 micron mesh-type suction filter located in the tank and the by a Zinga 10-micron, cartridge style, spin-on return line filter.

ARTICULATED STEERING SYSTEM

Power for the articulated steering system, which uses a single hydraulic cylinder, is provided by the gear pump. This steering system can produce an inside turning radius of 109 inches (2.77 meters).

SPRINKLER SYSTEM

A 40-gallon (181 liters) water tank with a gravity feed spray bar is provided for wetting the roll for asphaltic pavement rolling.

The water system is fully adjustable from the operator’s position by adjusting the two water valves. The front valve controls the water supply to the front drum, and the rear valve controls water to the rear drum.

Before starting an asphalt rolling job, be sure all spray bar holes are clear of dirt or foreign matter and are working. Always use clean fresh water in the water tank. To prevent rust and foreign debris from clogging the spray bar holes, drain and flush water tank and spray bars every 30 days.

LIFTING THE ROLLER

When lifting of the roller is required, attach a suitable hook or shackle to the lifting eye of the roller. These four lifting points are marked by a lifting hook decal. Make sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg).

page 12 — AR13HA/AR13HAR ROLLER (s/n 110301 & up) • operation AND PARTS manual — rev. #0 (06/22/11)

Image 12 Contents
AR13HA AR13HAR Proposition 65 warning Table of Contents Specifications are subject to change without noticeSafety Information SaFeTY messagesGeneRaL saFeTY ROLLeR saFeTY Engine saFeTYBefore servicing equipment FueL saFeTY BaTTeRY saFeTY eLeCTRiC sTaRT OnLY„ Use well-insulated gloves when picking up the battery Combustible gases TRanspORTing saFeTY EnviROnmenTaL saFeTY „ do nOT lift machine to unnecessary heights Shipping Weight Dry WeightOperating Weight Operating Weight w/ Drum BallastDenso J16CR-U DimensionS Wheelbase 45.0 in ,143 mm Drum Diameter Curb ClearanceDrum Width 88 in ,235 mmPower Plant General informationOperating on Slopes Tipping RolloversComponents Roller ComponentsSteering Wheel Use this wheel to steer the roller Steering Cylinder Controls direction of roller Additional Roller ComponentsBasic engine Oil Filter Spin-on type, filters oil for contaminantsInspection Before startingEngine Oil Check Fuel check Hydraulic Oil CheckBattery Check Water Tank CheckOperation StartupShift Lever Vibration ButtonSprinkler Controls Maintenance MaintenancePerform roller maintenance as indicated by and Table Hydraulic Oil System Changing Hydraulic Oil and FiltersFreewheel Engagement Valve Drum Drive Vibration and SteeringRubber Scrapper Mat Adjust engine RPM 3,500 +/- 50 RPM Forward/Reverse Hydraulic Pressure TestVibration Circuit Pressure Test Steering Pressure TestForward/Reverse Relief Valves Drive Adjustment E e r i n g R e l i e f Va lv e P r e s s u r e AdjustmentVibration Relief Valve Pressure Adjustment Front and Rear Drum Removal and Disassembly Removing and Replacing Hydrostatic PumpRemoving and Replacing Vibration/ Steering Pump Drums and Main FrameFront Right Drum Removal Front Left Drum Removal Rear Drum Removal/Installation Neutral Safety Switch BatteryAlternator/Regulator Vibrator SolenoidPreparation for long-term storage Roller StorageManifold test ports Hydraulic system diagram Relief ValveManifold Hydraulic hose connectionsManifold Troubleshooting No voltage to 12 volt solenoid?Continuity No Vibration No oil pressure? Main Hydraulic Pressure Incorrect engine speed?Troubleshooting engine Wiring diagram Forward Reverse ShifterPage Explanation of Code in Remarks Column SWITCH, Starter KEY, Starter SwitchCABLE, Throttle CABLE, ChokeNameplate and decals Decal Hydraulic OIL Level Indicator Decal Engine RPM SettingDecal Steering Console Decal Powder CoatedAR-13HA Decal AR-13H MQ Logo Decal DangerPoint Arrow UP Decal MQ LogoFront drum assy Housing Bearing Front RollerBearing RING, RetainingExciter assy HOUSING, Bearing Right HOUSING, Bearing LeftSCREW, Allen 5/16 SealRear Drum and Chassis assy Rear Drum Allen PlugNUT, Lock 1/2 Right Side RearCovers and Frame Articulation Lock assy Rear Water Tank Cover COVER, Steering ColumnWASHER, Flat 5/16 SeatHood and rear panel assy SUB-WIRE Harness Assy HoodFlat Washer 5/16 Latch KIT, SteelSteering Column and Hydraulic Articulation assy HARNESS, Wiring WASHER, Lock 5/8Elbow Fitting CYLINDER, SteeringArticulation ARM assy 513294 ROD END514347 Bolt 3/4 IN. x 2-1/2 EM505069 NUT 3/4 513295 513296 ROD, Direction StabilizerHydraulic drive pump assy 201 202 200 206 209 204 199 196 190 192 203 191KEY Square Aluminum AdapterPUMP, Steering ADAPTER, Steering PumpManifold and hydraulic OIL Filter assy 184 174 172 156 119Hydraulic Tank CAP Straight Fitting 3/4FILTER, GAS OIL FilterRear Fuel Tank assy Water Tank assy Water Tank Water Tank CAPPlug 1/2 NPT Galvanized Elbow PVCEngine and Muffler assy 420GX630RQZB2 ENGINE, Honda 20 HP Muffler Pipe ModifiedTube 1.25 Flex Hose Clamp HS-16Throttle assy 135 136134 106 108 110 114 112Cable Throttle Assembly Travel Lever FWD/REVCABLE, FORWARD/REVERSE Joint BallBrake control assy LEVER, Brake Brake LinkBell Crank PIN, ClevisBattery assy Battery Cable BatteryCable + Battery CLAMP, BatteryScrapper assy 114 110 108 106 116SCRAPER, Support Plate BackingNUT, Lock 1/2 NC Washer 1/2 SpecialTerms and Conditions of Sale Parts FReigHT pOLiCYPage HERE’S HOW to GET Help
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