Multiquip AR13HA manual Forward/Reverse Hydraulic Pressure Test, Vibration Circuit Pressure Test

Page 26

maintenance

Forward/Reverse Hydraulic Pressure Test

1.Park the machine on a solid flat surface and stop the engine. Set the parking brake and block the front drum securely.

2.Check hydraulic oil level by viewing the hydraulic oil sight glass. The hydraulic oil level must be below the top and above the bottom of the sight glass. DO NOT OVERFILL!

3.Adjust engine RPM (3,500 +/- 50 RPM).

4.Let engine run for 5 minutes, this will bring the hydraulic oil operating temperature to a minimum of 135° F.

5.Check and repair all hydraulic leaks.

6.On the manifold block, install a 5,000 psi pressure gauge (Figure 29) to the forward pressure quick disconnect test port 2.

7.Run engine at full throttle.

8.Move the travel lever to the forward position. MAKE SURE FRONT AND REAR DRUMS DO NOT SPIN.

9.Read the pressure gauge. The relief pressure (roller drums blocked) will read 2,900 ± 145 psi. Under normal operating conditions this pressure will read 400-600 psi.

10.Return the travel lever to the neutral position and stop the engine.

11.Install the pressure gauge into the reverse quick disconnect port 3 and repeat the above procedures. The relief pressure reading for the reverse test port 3 will be the same (2,900 psi). Again normal operation pressure for the reverse port will be 400-600 psi.

12.Normal operating pressures are based on the machine traveling on level, firm surface.The operating pressures will increase significantly when traveling uphill.

Vibration Circuit Pressure Test

1.Place the front drum on soil, gravel, or a heavy rubber mat. DO NOT ACTIVATE VIBRATION FEATURE ON CONCRETE OR HARD SURFACE!

2.On the manifold block install a 5,000 psi pressure gauge to quick disconnect test port 1.

3.Start the engine and run at full throttle.

4.To start the vibration, press the pushbutton switch (vibration control) located on top of the travel lever. Under normal operating conditions this pressure will range between 900-1,500 psi.

NOTICE

Vibration relief pressure is hard to read accurately using this test. It may be necessary to disconnect the pressure line to the vibration drive motor. Plug this line and retest, pressure will be exact relief pressure. DO NOT perform this test for a long period of time — damage could occur.

Steering Pressure Test

1.On the manifold block, install a 5,000 psi pressure gauge into quick disconnect test port 1 (Figure 29).

2.Start the engine and run at full throttle.

3.Turn the steering wheel to the left or right (maximum) and hold. Read the steering relief pressure. The relief pressure reading for the steering test port 1 will be 700 psi. Again, under normal operating conditions, pressure for the steering port will be between 200-400 psi.

4.If maximum pressure cannot be reached, plug the steering cylinder pressure hoses and retest. If pressure is correct, the steering cylinder is leaking. DO NOT ACTIVATE THE VIBRATION FUNCTION WHILE PERFORMING THIS TEST!

Figure 29. Manifold Test Ports

page 26 — AR13HA/AR13HAR ROLLER (s/n 110301 & up) • operation AND PARTS manual — rev. #0 (06/22/11)

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Contents AR13HA AR13HAR Proposition 65 warning Table of Contents Specifications are subject to change without noticeSafety Information SaFeTY messagesGeneRaL saFeTY Before servicing equipment ROLLeR saFeTYEngine saFeTY „ Use well-insulated gloves when picking up the battery FueL saFeTYBaTTeRY saFeTY eLeCTRiC sTaRT OnLY Combustible gases„ do nOT lift machine to unnecessary heights TRanspORTing saFeTYEnviROnmenTaL saFeTY Operating Weight Shipping WeightDry Weight Operating Weight w/ Drum BallastDenso J16CR-U Drum Width DimensionSWheelbase 45.0 in ,143 mm Drum Diameter Curb Clearance 88 in ,235 mmPower Plant General informationOperating on Slopes Tipping RolloversComponents Roller ComponentsSteering Wheel Use this wheel to steer the roller Steering Cylinder Controls direction of roller Additional Roller ComponentsBasic engine Oil Filter Spin-on type, filters oil for contaminantsEngine Oil Check InspectionBefore starting Fuel check Hydraulic Oil CheckBattery Check Water Tank CheckOperation StartupSprinkler Controls Shift LeverVibration Button Perform roller maintenance as indicated by and Table MaintenanceMaintenance Freewheel Engagement Valve Hydraulic Oil SystemChanging Hydraulic Oil and Filters Rubber Scrapper Mat Drum DriveVibration and Steering Vibration Circuit Pressure Test Adjust engine RPM 3,500 +/- 50 RPMForward/Reverse Hydraulic Pressure Test Steering Pressure TestVibration Relief Valve Pressure Adjustment Forward/Reverse Relief Valves Drive AdjustmentE e r i n g R e l i e f Va lv e P r e s s u r e Adjustment Removing and Replacing Vibration/ Steering Pump Front and Rear Drum Removal and DisassemblyRemoving and Replacing Hydrostatic Pump Drums and Main FrameFront Right Drum Removal Front Left Drum Removal Rear Drum Removal/Installation Alternator/Regulator Neutral Safety SwitchBattery Vibrator SolenoidPreparation for long-term storage Roller StorageManifold test ports Hydraulic system diagram Relief ValveManifold Hydraulic hose connectionsManifold Continuity No Vibration No oil pressure? TroubleshootingNo voltage to 12 volt solenoid? Main Hydraulic Pressure Incorrect engine speed?Troubleshooting engine Wiring diagram Forward Reverse ShifterPage Explanation of Code in Remarks Column CABLE, Throttle SWITCH, StarterKEY, Starter Switch CABLE, ChokeNameplate and decals Decal Steering Console Decal Hydraulic OIL Level IndicatorDecal Engine RPM Setting Decal Powder CoatedAR-13HA Point Arrow UP Decal AR-13H MQ LogoDecal Danger Decal MQ LogoFront drum assy Bearing Housing BearingFront Roller RING, RetainingExciter assy SCREW, Allen 5/16 HOUSING, Bearing RightHOUSING, Bearing Left SealRear Drum and Chassis assy NUT, Lock 1/2 Rear DrumAllen Plug Right Side RearCovers and Frame Articulation Lock assy WASHER, Flat 5/16 Rear Water Tank CoverCOVER, Steering Column SeatHood and rear panel assy Flat Washer 5/16 SUB-WIRE Harness AssyHood Latch KIT, SteelSteering Column and Hydraulic Articulation assy Elbow Fitting HARNESS, WiringWASHER, Lock 5/8 CYLINDER, SteeringArticulation ARM assy 514347 Bolt 3/4 IN. x 2-1/2 EM505069 NUT 3/4 513295 513296 513294ROD END ROD, Direction StabilizerHydraulic drive pump assy 201 202 200 206 209 204 199 196 190 192 203 191PUMP, Steering KEY SquareAluminum Adapter ADAPTER, Steering PumpManifold and hydraulic OIL Filter assy 184 174 172 156 119FILTER, GAS Hydraulic Tank CAPStraight Fitting 3/4 OIL FilterRear Fuel Tank assy Water Tank assy Plug 1/2 NPT Galvanized Water TankWater Tank CAP Elbow PVCEngine and Muffler assy 420Tube 1.25 Flex GX630RQZB2 ENGINE, Honda 20 HPMuffler Pipe Modified Hose Clamp HS-16Throttle assy 135 136134 106 108 110 114 112CABLE, FORWARD/REVERSE Cable Throttle AssemblyTravel Lever FWD/REV Joint BallBrake control assy Bell Crank LEVER, BrakeBrake Link PIN, ClevisBattery assy Cable + Battery BatteryCable Battery CLAMP, BatteryScrapper assy 114 110 108 106 116NUT, Lock 1/2 NC SCRAPER, SupportPlate Backing Washer 1/2 SpecialTerms and Conditions of Sale Parts FReigHT pOLiCYPage HERE’S HOW to GET Help
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