Middleby Marshall PS360WB installation manual II. Maintenance Monthly, Veyor Belt

Page 27

II. MAINTENANCE - MONTHLY

A.Check that the oven is cool and the power is discon- nected, as described in the warning on Page 4-1.

B.Remove the conveyor from the oven. (Pages 2-9 to 2-11 describe the installation of the conveyor; per- forming this procedure in reverse allows the con- veyor to be removed.)

C.Slide the air fingers and blank plates out of the oven, as shown in Figure 4-3. AS EACH FINGER OR PLATE IS REMOVED, WRITE A "LOCATION CODE" ON IT WITH A MARKER to make sure that it can be reinstalled correctly.

Example of markings:

(Top Row) T1 T2 T3 T4 T5 T6

(Bottom Row) B1 B2 B3 B4 B5 B6

D.TRI TANDEM OVENS ONLY: To remove the air fingers from the center section of the oven, the air finger retaining screws must be removed. See Figure 2-7 (Page 2-5).

E.QUAD TANDEM OVENS ONLY: To remove the air fingers from the two center sections of the oven, the transition must be disassembled. (Pages 2-7 to 2-8, and Page 2-11, describe the assembly of the transi- tion. Performing this procedure in reverse allows the transition to be disassembled.)

F.Disassemble the air fingers as shown in Figure 4-4.

AS EACH FINGER IS DISASSEMBLED, WRITE THE "LOCATION CODE" FOR THE FINGER ON ALL THREE OF ITS PIECES. This will help you in correctly reassembling the air fingers.

CAUTION

Incorrect reassembly of the air fingers will change the baking properties of the oven.

G.Clean the air finger components and the interior of the baking chamber using a vacuum cleaner and a damp cloth. Refer to the boxed warnings on Page 4- 1 for cleaning precautions.

H.Reassemble the air fingers. Then, replace them in the oven, using the "location code" as a guide.

I.Reassemble the conveyor into the oven, and reat- tach the drive chain. Once again, refer to Pages 2- 9 to 2-11 if necessary.

J.Check the tension of the conveyor belt as shown in Figure 4-5. The belt should lift between 3-4" (75- 100mm). DO NOT OVERTIGHTEN THE CON-

VEYOR BELT.

The belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler end of the conveyor.

SECTION 4

MAINTENANCE

Figure 4-3 - Removing Fingers and Plates

Air Finger

Blank Plate

Figure 4-4 - Disassembling the Air Fingers

Manifold

Inner plate

Outer Plate

2.

 

Pull outer plate

3.

straight up

Swing ends of

and off

inner plate and

 

manifold apart

4.

Pull inner plate upwards, and then away from manifold

1. Step on lip of manifold

Figure 4-5 - Checking the Conveyor Belt Tension

Lift here

Conveyor

adjustment

screws

(2 per conveyor)

4-3

Image 27
Contents Owners operating Installation manual For Your Safety Oven Limited Warranty No Quibble Limited WarrantyTable of Contents Electrical Specifications per oven section Oven SpecificationsPhysical Specifications General Specifications per oven sectionIII. Oven Components II. Oven UsesSection Installation Installation Kit Installation KITOtherventilationconcerns III. Ventilation SystemRequirements RecommendationsThermocouple Lead Connections IV. Thermocouple InstallationThermocouple Installation Locations Placing the Thermocouple LeadsLeft Oven AssemblyOven Stand Joining the Oven BodiesCooling Fan Removal Support Channel Installation Upper Oven InstallingthecentertransitionInstalling the Center Transition Support Channel Installation Lower OvenFloor Panel Installation Installing Frame Support Brackets Lower OvenSupport Brackets Upper Oven Tandem and Double Tandem Installing the Conveyor Frame and BeltConveyor Installation SectionsFigure Quad Tandem Conveyor InstallationOutside Master Links 21 Conveyor Link OrientationConveyor Motor and Drive Chain Assembly 24 Transition Section Final AssemblyFor Export Ovens with External Transformers VI. Electrical SupplyOven Data Plate For Domestic Ovens Without External TransformersUtility Connection Locations During Pressure Testing Note ONE FollowingVII.GAS Supply ConnectionFlexible Gas Hose Installation Gas Burner and Piping AssemblyGAS Conversion Control Panel Location and Description of ControlsDaily Startup Procedure Daily Shutdown ProcedureII. Normal Operation STEP-BY-STEP IV. Quick Reference Digital Temperature Controller III. Quick Reference Calculating the Bake TimeEnd timing Solution Quick Reference TroubleshootingSymptom ProblemSection Maintenance Maintenance Daily Rear of OvenCrumb Pans II. Maintenance Monthly Top Row T1 T2 T3 T4 T5 T6 Bottom Row B1 B2 B3 B4 B5 B6Veyor Belt IV. Maintenance Every 6 Months III. Maintenance Every 3 MonthsElectrical Schematics Section Section Electrical Schematics Middleby Corp 24-Hour Service Hotline
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PS360, PS360WB specifications

The Middleby Marshall PS360 is a cutting-edge conveyor oven that revolutionizes the way restaurants and commercial kitchens approach food preparation. Specifically designed to enhance efficiency and optimize cooking processes, this oven has gained recognition for its ability to deliver consistently high-quality results in a fast-paced environment.

One of the standout features of the PS360 is its innovative design that incorporates advanced forced air technology. This technology ensures even heat distribution throughout the cooking chamber, resulting in perfectly cooked pizzas, sandwiches, and other menu items without the need for frequent rotation. The forced air system also reduces cooking times, allowing for increased output, making it ideal for high-demand settings such as pizzerias and fast-casual dining establishments.

The PS360 is equipped with a user-friendly digital control panel that allows chefs to easily monitor and adjust cooking temperatures and times. This interface offers precise control over the cooking process, enabling users to customize settings based on specific recipes and customer preferences. Additionally, the oven features a range of programmable settings, allowing for quick adjustments that cater to varying menu items.

Another notable characteristic of the PS360 is its durable construction. Built with high-quality materials, it is designed to withstand the rigors of a busy kitchen environment. Its stainless steel exterior not only adds to its aesthetic appeal but also ensures easy cleaning and maintenance.

Safety is also a paramount concern for the Middleby Marshall PS360. The oven is designed with built-in safety features, including safety locks and temperature alerts, which help prevent accidents and ensure safe operation. The design also accommodates ventilation needs while maximizing energy efficiency, offering a sustainable solution for restaurants looking to reduce their carbon footprint.

Moreover, the PS360 is capable of handling a wide variety of menu items, from traditional pizzas to baked goods and roasted vegetables, making it a versatile addition to any kitchen. The ability to cook multiple items simultaneously streamlines kitchen operations and increases productivity.

In summary, the Middleby Marshall PS360 is a powerful and versatile conveyor oven that combines advanced technology, user-friendly features, and durable design. It enhances cooking efficiency, ensures consistent quality, and supports restaurants in delivering exceptional dishes to their customers. Whether for high-volume operations or varied menu needs, the PS360 stands out as an invaluable tool in commercial kitchens.