Pacific Cycle HF3305 manual Rotors

Page 63

Rotors

Some freestyle BMX bicycles come equipped with a detangler system that will allow the handlebar to spin 360-degrees without binding the cables. It is very important that this system is adjusted correctly. Installation should only be done by a qualified bicycle mechanic with the correct tools.

Upper Cable

1.First connect the barrel end of the upper cable to the rear brake lever. Make sure the long cable casing is on top of the short cable casing; otherwise, the upper cable will have a twist in it.

2.Route the upper cable through the handlebars (below the crossbar) with the short cable casing on the same side as the rear brake lever.

3.Connect the upper cable to the upper plate by passing the football ends of the upper cable through the threaded holes in the upper plate and connecting them to the bearing.

4.Screw the adjusting barrels into the upper plate. Don’t

tighten the locknuts at this time.

Lower Cable

1.Slide the cable casing through the cable guide on the frame.

2.Connect the lower cable to the lower plate by passing the football ends of the lower cable through the threaded holes in the lower plate and connecting them to the bearing.

3.Screw the adjusting barrels into the lower plate. Don’t tighten the locknuts at this time.

4.Connect the lower cable to the rear brake. Don’t adjust the rear brake at this time.

NOTE: Check to make sure all 11 cable casing ends on the upper and lower cables are seated correctly, and that

the spring tension of the rear brake is pulling the bearing down.

Adjustment

1.Screw the cable adjusters on the rear brake lever and the upper cable splitter all the way in.

2.Screw the adjusting barrels in the upper plate in (or out)

to set the bearing for maximum travel. The bearing should be as far down as it can go without resting on the lower plate or the adjusting barrels screwed into the lower plate.

3.Use the adjusting barrels that are screwed into the upper plate to make the bearing parallel to the upper plate. Use a 10mm wrench to tighten the locknut on the left adjusting barrel of the upper cable. Leave the right adjusting barrel loose.

4.Screw the lower cable adjusting barrel into (or out of) the lower plate until they are as close to the bearing as they can get without touching it.

5.Screw the cable adjuster on the upper cable splitter out until all slack is removed from the upper cable. Then screw the cable adjuster out one more turn to raise the bearing an additional 1mm away from the lower cable adjusting barrels.

CAUTION: Don’t screw the cable adjuster on the upper cable splitter out more than 8mm. Use the cable adjuster on the rear brake lever if more adjustment is needed.

6.Check for bearing flop by placing the handlebars in the normal riding position, then quickly rotate the handlebars back and forth. Perform the following steps to eliminate bearing flop.

NOTE: The bearing should never be allowed to rest on the lower plate or lower cable adjusting barrels.

a)Screw the lower cable adjusting barrels out of (or into) the lower plate until all bearing flop is eliminated.

b)Tighten the locknut of the right adjusting barrel on the lower cable.

c)Rotate the handlebars 180 degrees and recheck for bearing flop. If there is any bearing flop, use the “loose” adjusting barrels on the upper and lower cable to

remove it.

d)Repeat steps (6a) and (6c) until the handlebars can be

rotated 360 degrees without any bearing flop.

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7. Finish adjusting the rear brakes.

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Contents Helmets Save Lives Page Please Retain your Sales Receipt As Proof of Purchase Pacificcycle ServicePage Page ? Part 6 Part PartParts Identification PA RT 1 PA RT S I D E N T I F I C AT I O N Page Monday Friday 800 a.m. 500 p.m. Central Time Tools RequiredAbout this Manual Correct Frame Size Riding Position Saddle HeightReach Handlebar Height Brakes Wheels and TiresSteering Cranks and Pedals AccessoriesChain BearingsHelmets Fork Mount Reflector Bracket Assembly Front Reflector Mount with Caliper Brake AssemblyReflectors Seat and Handlebar Mounting Reflectors Seatstay Mount Reflector Bracket AssemblyGeneral Rules Riding SafelyWet Weather Night RidingPedaling Technique Rules for Children Do not leave it up to trial and errorHill Technique Cornering TechniqueOperating Principles Derailleur GearsRecommended Chainwheel/Rear Sprocket Gear Combinations Hand Grip ShiftersBelow the Bar Shifters Thumb Shifters Top MountedBicycle Care Basic MaintenanceSecurity StorageHandlebars Getting StartedFailure to do this may cause loss of steering control Stem Installation Should be assembled on the bike alreadyHandlebar Installation Tightening/Preloading AheadsetHeadtube of the Bicycle Sunken Stem Bolt SystemTop mounted thumb shifter ShiftersForks Seat and Seat Post Pedals & Crank Set Front Wheel Correct Quick Release Axle SettingFront Brake Cantilever Brakes Utilizing a Link WireTouching Style Brakes Cantilever Brakes Utilizing a Straddle CableBrake While holding the shoe against Check your Brakes Disc Brakes Page Rear Derailleur DerailleurFront Derailleur Dual Suspension Rear Pivots Saddle Bag Frame Bag Reflector 10mm Nut and Bolt Mounting System FendersFront Fender Caliper Brake Mounting SystemRear Fender Screw Mounting System10mm Bolt and Screw System Final Check Single Speed & BMX Seat Front Wheel Side Pull Brake Touching Pinch Bolt Straddle Cable 90o Anchor Pivot Caliper Arm Brake Adjust the balance with the spring tension adjustment screws Rear U-Brake Front U-BrakeBlake Lever Cable Installation Rotors Single Cable Casing Cable Adjuster Cable Splitter Axle Peg Assembly Instructions Non-ThreadedThreaded Option Training WheelsAttaching Training Wheel Brace to Bicycle Shape BraceFlat Brace Training Wheel Stabilizer Bracket Pads Rear Front Reflector Red White Chainguard Every Six Months Schedule 1 LubricationWeekly MonthlyFrequency Task Reference Schedule 2 Service ChecklistTravel Tools Wheel Inspection Wheels and TiresTire Inspection Recommended Tire pressuresBead How To Fix a Flat Tire Hub Bearing AdjustmentRemove tire bead from the rim Pull tire back onto the rim Handlebar Stem Handlebars and StemDo not over tighten Grip Shifters Grip Shift InstallationDo not ride a bicycle that is not operating properly Cables and Cable HousingStandard Headset AdjustmentHeadset InspectionLubrication Saddle and Seat PostAdjustment Brakes Adjustment Sidepull Calipers Adjustment Cantilever Calipers Tread Drivetrain PedalsNever ride with loose pedals Lubrication and Adjustment AttachmentNever ride in traffic with fully tightened toe straps Crank SET Lubrication and Adjustment One Piece Cranks Lubrication and Adjustment Cotterless Cranks To disassembleCotterless Crank Removal Adjustment After Use Cotterless Crank ReplacementChain Adjustment and ReplacementFreewheel Coaster HUB Derailleur Systems Without hesitation Adjustment Rear DerailleurAdjustment Front Derailleur Reflectors Quick Release LeversBasket Assembly Miscellaneous AccessoriesProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Wheel Quick Release Adjusting the quick release mechanismFront Wheel Secondary Retention Devices 100 101 Removing and Installing Bolt-On WheelsAdjusting the quick release mechanism Seatpost Quick Release102 How brakes work 103104 Adjusting your brakesWhy all those gears? ShiftingShifting a derailleur drivetrain 105Shifting the Rear Derailleur 106107 Toeclips & StrapsTires Clipless step-in pedalsTires and Tubes 108Tire Valves 109110 Bicycle SuspensionSerial Number Location 111112 Limited Warranty