Woodstock M1001 manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

INTRODUCTION

2

Woodstock Technical Support

2

About Your New 6" x 26" Vertical Mill

2

Machine Specifications

3

SAFETY

7

Standard Machinery Safety Instructions

7

Additional Safety Instructions for Vertical

Mills

9

ELECTRICAL

10

SET UP

13

Unpacking

13

Inventory

13

Machine Placement

14

Cleaning Machine

14

Mounting Mill on Shop Floor

15

Assembly

16

Headstock Adjustment

16

Handle Installation

16

Drawbar

16

Single Shot Lubrication

16

Spindle Controls

17

Test Run

17

OPERATIONS

18

General

18

Positioning Spindle Head

18

Table Travel

19

Graduated Dials

20

Power Feed Controls

20

Quill Travel

21

Determining Needed RPM

22

Setting RPM

23

Spindle Break-in Procedure

24

Installing Tools

25

Removing Cutting Tools

25

MAINTENANCE

26

General

26

Cleaning

26

Table and Base

26

Lubrication

27

Maintenance Schedule

28

Maintenance Notes

28

SERVICE

29

General

29

Gibs

29

Adjusting Backlash

30

Electrical Safety Instructions

31

Electrical Parts Identification

32

Wiring Diagram

33

Troubleshooting

34

Headstock Assembly

35

PARTS

35

Headstock Assembly

35

Base Assembly

36

Machine Parts Lists

37

Machine Labels

39

WARRANTY

40

Warranty Registration

41

SAFETY ELECTRICAL

SET UP OPERATIONS MAINTENANCE SERVICE

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

PARTS

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Contents 26 Vertical Mill Page Table of Contents Introduction Woodstock Technical SupportAbout Your New 6 x 26 Vertical Mill Model M1001 Shop FOX Vertical Mill 6 X Lead Screw Info Electrical Controls and Features Standard Machinery Safety Instructions SafetySafety Additional Safety Instructions for Vertical Mills Full-Load Current Rating at ElectricalAvailability Full-Load Current RatingCircuit Requirements for Nominal Voltage 110V/120V Cycle 60 Hz PhaseNominal Voltage 220V/240V Cycle 60 Hz Phase Circuit InformationGrounding & Plug Requirements Extension CordsVoltage Conversion SET UP UnpackingInventory M1001 minimum working clearances Machine Placement Cleaning MachineUsing Machine Mounts Mounting Mill on Shop FloorBolting to Concrete Floors Drawbar AssemblyHeadstock Adjustment Handle InstallationTo begin the test run procedure, do these steps Spindle ControlsTest Run Operations GeneralPositioning Spindle Head Knee Feed Table TravelLongitudinal Feed Control Cross FeedPower Feed Controls Graduated DialsExample To use the quill feed handle, do these steps Micro-feed Depth AdjustmentQuill Travel Quill Feed ControlCutting Speeds for High Speed Steel HSS Cutting Tools Determining Needed RPMUnplug the Mill Setting RPMSpindle Break-in Procedure To remove cutting tools, do these steps Installing ToolsRemoving Cutting Tools To load a tool in the spindle, do these stepsMaintenance CleaningTable and Base Knee Elevating Screw Power FeedLubrication Single Shot Lubrication SystemMaintenance Notes Maintenance ScheduleGibs ServiceTo adjust the backlash, do these steps Adjusting BacklashLongitudinal Feed Adjustment Crossfeed AdjustmentWiring Diagram Color KEY Electrical Safety InstructionsStop Electrical Parts IdentificationVAC 150F Capacitor Wiring DiagramSymptom Possible Cause TroubleshootingHeadstock Assembly Base Assembly Description Machine Parts ListsCross Lead Screw Description Machine LabelsWarranty Comments Warranty RegistrationWoodstock international inc. p.o. box Bellingham, wa