Woodstock M1001 manual Standard Machinery Safety Instructions

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M1001 6" x 26" Vertical Mill

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea- sures—this responsibility is ultimately up to the operator!

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about NOTICE proper operation of the equipment, and/or a situation that may

cause damage to the machinery.

Standard Machinery Safety Instructions

SAFETY

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.

WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use machinery in wet or rainy locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well- lighted to minimize risk of injury.

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Contents 26 Vertical Mill Page Table of Contents Introduction Woodstock Technical SupportAbout Your New 6 x 26 Vertical Mill Model M1001 Shop FOX Vertical Mill 6 X Lead Screw Info Electrical Controls and Features Standard Machinery Safety Instructions SafetySafety Additional Safety Instructions for Vertical Mills Availability ElectricalFull-Load Current Rating Full-Load Current Rating atNominal Voltage 220V/240V Cycle 60 Hz Phase Nominal Voltage 110V/120V Cycle 60 Hz PhaseCircuit Information Circuit Requirements forGrounding & Plug Requirements Extension CordsVoltage Conversion SET UP UnpackingInventory M1001 minimum working clearances Machine Placement Cleaning MachineUsing Machine Mounts Mounting Mill on Shop FloorBolting to Concrete Floors Headstock Adjustment AssemblyHandle Installation DrawbarTo begin the test run procedure, do these steps Spindle ControlsTest Run Operations GeneralPositioning Spindle Head Longitudinal Feed Control Table TravelCross Feed Knee FeedPower Feed Controls Graduated DialsExample Quill Travel Micro-feed Depth AdjustmentQuill Feed Control To use the quill feed handle, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools Determining Needed RPMUnplug the Mill Setting RPMSpindle Break-in Procedure Removing Cutting Tools Installing ToolsTo load a tool in the spindle, do these steps To remove cutting tools, do these stepsMaintenance CleaningTable and Base Lubrication Power FeedSingle Shot Lubrication System Knee Elevating ScrewMaintenance Notes Maintenance ScheduleGibs ServiceLongitudinal Feed Adjustment Adjusting BacklashCrossfeed Adjustment To adjust the backlash, do these stepsWiring Diagram Color KEY Electrical Safety InstructionsStop Electrical Parts IdentificationVAC 150F Capacitor Wiring DiagramSymptom Possible Cause TroubleshootingHeadstock Assembly Base Assembly Description Machine Parts ListsCross Lead Screw Description Machine LabelsWarranty Comments Warranty RegistrationWoodstock international inc. p.o. box Bellingham, wa