LG Electronics 3600 operation manual Table of Contents

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Table of Contents

INTRODUCTION

Spray & Stripe Specifi cations	1
Safety Warnings	2-6

GETTING STARTED

Flushing	7
Daily Maintenance	8
Pressure Relief Procedure	9
Setting Up to Stripe or Spray	10
Starting Up	11-12
Striping Operation	13

REPAIRS/MAINTENANCE

INSTRUCTIONS

Spray Gun Operation	14
Spray Gun Troubleshooting	15
Field Troubleshooting	16
Servicing the Fluid Pump	17
Servicing the Piston Rod	18
Servicing the Suction Assembly	18
Packing Replacement	19-20
Elect. Control Board Replacement	21
Pressure Calibration of Board	21
Clutch Replacement	22
Cltuch Troubleshooting	23

PRODUCT DIAGRAMS & PARTS LISTS

Gearbox Assembly	24
Spray Gun Assembly	25
Gun Mount Assembly	25
Frame Assembly	26
Swivel Wheel Assembly	27
Suction Assembly	27
Striping Tip Guide	28
ACCESSORIES	29-30

Manufactured by: AIRLESSCO BY DUROTECH CO.

5397 Commerce Ave.,Moorpark, CA 93021

Tel: 805-523-0211 Fax: 805-523-1063

www.airlessco.com eMail: techservice@airlessco.com

SUBJECT TO CHANGE WITHOUT NOTICE.

Copyright © 2007, Airlessco by Durotech Co. All rights reserved.

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Contents SERVICE/OPERATION Table of Contents Introduction IntroductionSafety Warnings Toxic Fluid HazardMedical Treatment Always ground all of these components Flushing Before Performing Adjustments or Repairs When Testing for SparkFlushing Daily Maintenance Airlessco Throat Seal Oil Ounce bottle Quart bottlePressure Relief Procedure USE Minimum PressureRemove the snap-on cover plate over the piston Grounding Setting Up to Stripe or SprayConnect the hose and gun Flush the sprayerPrepare the Material Adjusting the PressureStarting Up Starting the SprayerWhen Shutting off the Sprayer Avoiding Tip ClogsStriping Operation Refer to figure belowSpray GUN Spray TIP AssemblySpray Gun Operation Major Components of Spray GUN Reversible REV-TIPTest the Pattern Correction Spray Gun TroubleshootingDefects Cause Field Troubleshooting Problem Cause SolutionServicing the Fluid Pump Fluid Pump DisconnectServicing the Suction Assembly Servicing the Piston Rod Outlet ValvePacking Replacement Procedures Replacement InstructionsPacking Replacement Procedures Electrical Control Board Replacement Pressure Calibration on the Electrical Control BoardRemove Clutch AS Follows Clutch ReplacementInstall NEW Clutch AS Follows Troubleshooting Clutch Does Not Engage Gear Box Assembly Part No Part Number DescriptionSpray Gun Assembly Part No Gun Mount Assembly Part NoFrame Assembly Swivel Wheel Assembly Suction Assembly Part No Part Number Description QtyOrifice Size Inches Striping Tip GuideStriping TIP Accessoriesairlessco Quick F