LG Electronics 3600 Servicing the Piston Rod Outlet Valve, Servicing the Suction Assembly

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Servicing the Piston Rod - Outlet Valve

DISASSEMBLY OF THE OUTLET VALVE

REFER TO FIGURE 3

1.Disconnect the Fluid Pump following instructions on page 17 .

2.Place piston holder (331-195) in a vise. Slide piston into

the holder & lock in place with a 3/8” dowel (331-196).

3.Use a 1/4” allen wrench to unscrew the outlet seat retainer

(331-026) from the piston.

331-196

4.Remove the outlet seat (331-026), O-ring (331-100) and outlet ball (331-027).

5.Inspect outlet ball & seat for wear. Replace as necessary.

6.While piston is still locked in the holder, install parts back into the piston in the following order:

ball, outlet seat and O-ring

Before reinstalling the outlet seat support, apply two drops of

Loctite No. 242 (blue) on the threads & torque to 20 ft-lbs.

NOTE: Airlessco LP pump tool kit 188-197 is suggested for this task.

Kit includes: Packing Tightening Bar (189-211), Packing Removal Tool (331-153), Piston Holder (331-195), 3/8” dowel (331-196).

FIGURE 3

Piston

331-195

Servicing the Suction Assembly

FIGURE 4

REFER TO FIGURE 4

1.Un-thread and remove suction nut from the fluid pump body.

2.Remove suction seat (331-409), O-ring (106-011), suction ball (331-030) and suction retainer (331-029).

3.Clean all parts and inspect them for wear or damage, replacing parts as needed.

4.Clean inside of the fluid pump body.

5.Reassemble lower suction valve assembly by placing the suction seat (331-409), O-ring (106-011), suction ball (331-030) & suction ball guide (331-029) in the suction nut (331-034) &

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Contents SERVICE/OPERATION Table of Contents Introduction IntroductionSafety Warnings Toxic Fluid HazardMedical Treatment Always ground all of these components Flushing Before Performing Adjustments or Repairs When Testing for SparkFlushing Daily Maintenance Airlessco Throat Seal Oil Ounce bottle Quart bottlePressure Relief Procedure USE Minimum PressureSetting Up to Stripe or Spray Connect the hose and gunRemove the snap-on cover plate over the piston Grounding Flush the sprayerAdjusting the Pressure Starting UpPrepare the Material Starting the SprayerWhen Shutting off the Sprayer Avoiding Tip ClogsStriping Operation Refer to figure belowSpray TIP Assembly Spray Gun OperationSpray GUN Major Components of Spray GUN Reversible REV-TIP Test the Pattern Correction Spray Gun Troubleshooting Defects Cause Field Troubleshooting Problem Cause SolutionServicing the Fluid Pump Fluid Pump DisconnectServicing the Suction Assembly Servicing the Piston Rod Outlet ValvePacking Replacement Procedures Replacement InstructionsPacking Replacement Procedures Electrical Control Board Replacement Pressure Calibration on the Electrical Control BoardRemove Clutch AS Follows Clutch ReplacementInstall NEW Clutch AS Follows Troubleshooting Clutch Does Not Engage Gear Box Assembly Part No Part Number DescriptionSpray Gun Assembly Part No Gun Mount Assembly Part NoFrame Assembly Swivel Wheel Assembly Suction Assembly Part No Part Number Description QtyOrifice Size Inches Striping Tip GuideStriping TIP Accessoriesairlessco Quick F