Whirlpool GHW9100L, GHW9200L manual Theory of Operation, Introduction

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THEORY OF OPERATION

INTRODUCTION

The and Front-Loading Automatic Washers present a number of new features and operating characteristics quite different from previous models. In addition to the introduction of front-loading operation, The washers contain a number of unique operating features designed to increase clothes cleaning ability while offering very high water and energy conservation.

Water System

The water system consists of the hot and cold water inlet valves, a water temperature sensor, a water flowmeter and control and the dispenser distribution system along with a traditional pressure switch.

Water Inlet Valves -

The hot and cold water inlet valves are located at the back of the washer. These valves receive a control signal from the Central Control Unit to manage the temperature of incoming water. The temperatures are determined by the specific wash cycle selected and a temperature sensor located in the wash tub. To improve cleaning of heavily soiled clothing and to provide a sanitizing feature, the water tempera- ture can be increased through the use of a heating element located in the bottom of the tub, (GHW9200 model only).

Flowmeter

Water flow, or the quantity of water introduced throughout any cycle is monitored by a flowmeter and Central Control Unit. When the flowmeter registers a maximum of 10.5 gal. (40 L), and the Central Control Unit has not detected the pressure switch trip, the water valves will be shut off and an error code will show in the digital display. The flowmeter is also used to introduce additional water into the tub for higher water levels, based on cycle requirements. Refer to page 6- 12 for more details.

Flowmeter

Fig. 3-1

Dispenser Distribution System

All wash and rinse water is introduced into the wash tub through a Dispenser Distribution System lo- cated in the top left corner of the washer. The system consists of a motor that turns a cam gear. The cam follower will divert the incoming water to one or more of the follow water inlet modes:

Detergent Dispensing

 

Bleach Dispensing

Cam Follower

Fabric Softener Dispensing

Cam

• Rinse Dispensing (no additives)

Dispenser

Motor

Fig. 3-2

3 - 1

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Contents Front-Loading Automatic Washer Model Numbers Goal and Objectives ForwardTable of Contents Page General Important Safety InformationModel Number G H W 9100 L W Whirlpool Model & Serial Number DesignatorsWhirlpool Pedestal Warranty SpecificationsWhirlpool Washer Warranty WarrantyInstallation Requirements Installation InformationTools and Parts Optional PedestalCustom undercounter installation Washer DimensionsRecessed area or closet installation Standpipe drain system wall or floor view 1For a permanently connected washer Installation InstructionsRemove Transport System Connect the Inlet Hoses Route the Drain HoseSecure the Drain Hose To prevent drain water from going back into the washerLevel the Washer Complete Installation Installation Instructions Installing the Pedestal Page Introduction Theory of OperationAir Vent System Customer Interface and Cycle Selection Pressure SwitchCycle Description Drain/Spin SoakRinse/Spin Option Selection Prewash OptionsModifiers Water Temperature GuideCentral Control Unit CCU Touch Pad/LED AssemblyDrive Motor Motor Control Unit MCUEco Valve Pump MotorSuspension System Door Lock/Switch Assembly Heating Element Temperature SensorPanel Interlock Switches Heating Element RelayPage Component Location Component AccessWasher TOP Washer BackAccessing Components in the Console Component Access10 Screw Removing the Washer Door and Door SwitchReplacing the Boot Door Switch Removing the BootFrom the TUB Assembly Removing the Detergent Dispenser Assembly Removing the Drive Motor Removing Central Control Unit Pressure SwitchRemoving the Pump Assembly Removing the Shock Absorbers Accessing Motor Control UnitRemoving the Heating Element Relay Removing the Heating Element Temperature SensorRemoving the TUB Basket Assembly Front Shock Absorber Rear Shock Reassembling Reinstalling TUB Assembly Central Control Unit Component TestingConnector Location Water Level Test Points Reading Dispenser Switch and Motor Test Points ReadingComponent Checks Water Inlet Solenoids Test Points Reading Door Lock Main SwitchesDrain Pump Motor Test Points Reading Door Lock/Unlock Solenoids Test Points ReadingHeating Element Relay Solenoid Test Points Reading Door Switch Test Points ReadingMotor Control Unit Dispenser Line FilterHeating Element Relay Solenoid Pressure SwitchSuds Detection Diagnosis & TroubleshootingDuring Drain Routine During Spin Extract RoutineLocking Door Locking and UnlockingUnlocking Child Security RoutineUnbalance Detection Routine Error Codes Motor Control Unit Error Drive Motor Tachometer ErrorOverflow Condition Motor Control Unit MCU Heat Sink Thermal TripDispenser Circuit Error Serial Communication ErrorEeprom Error Motor Control Unit MCU ErrorSeven, Tech Tips Door Lock ErrorDoor Unlock Error Starting the test mode Diagnostic TestTest Program Control during Execution Overview Test ProgramMotor Continuity Test Water Temperature SensorProblem Possible CAUSE/TEST Troubleshooting GuideBasket WON’T Rotate Reading the Cycle Charts Pump Whirlpool GHW9200L Normal/Casual Quick Wash Whirlpool GHW9200L Whirlpool GHW9100L Normal/Casual Spin Cycle LS1 Spin ProfilesSpin Cycle LS2 Spin Cycle ES Spin Cycle LS3Spin Cycle LS4 Wiring Diagram Page Manual Door Latch Tech TipsDoor Plunger To Manually unlock the door lock systemPage Product Specifications Warranty Information Sources Corporation