Sterling 60 cfm, 30 cfm Safety Circuit Standards, Fail Safe Operation, Safety Device Lock-Outs

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Safety Circuit Standards

Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy. They also provide a means of locking out or isolating the energy for servicing equipment.

Various agencies have contributed to the establishment of safety standards that apply to the design and manufacture of automated equipment. The Occupational Safety and Health Administration (OSHA) and the Joint Industrial council (JIC) are just a few of the organizations that have joined with the plastics industry to develop safety standards.

Every effort has been made to incorporate these standards into the design of the drying system; however, it is the responsibility of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices.

Fail Safe Operation

If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety switch must be a normally open switch. The switch must be held closed with the device it is to protect. If the switch fails, it will go to the open condition, tripping out the safety circuit.

At no time should the safety device fail and allow the operation to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

Safety Device Lock-Outs

Some safety devices disconnect electrical energy from a circuit. The safety devices that are used on these dryers are primarily concerned with electrical power disconnection and the disabling of moving parts that may need to be accessed during the normal operation of the machine.

Some of the safety devices utilize a manual activator. This is the method of initiating the safety lock out. This may be in the form of a plug, lever or a handle. Within this lockable handle, there may be a location for a padlock. Personnel servicing the equipment should place a padlock in the lockout handle.

In addition to the safety devices listed above, these dryers are equipped with a line cord plug. This allows the operator or maintenance personnel to unplug the dryer from its power source and tag it out. The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing or cleaning the dryer. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Safety Tag InformationGeneral Responsibility ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Functional DescriptionGeneral Description Mechanical Features Standard FeaturesElectrical Features Controller Features Safety Devices and InterlocksOptions Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating the Equipment InstallationRigging and Placing the Dryer Suggested Lift Rigging for Cart Mount Dryers Suggested Lift Rigging for Machine Mounted Dryers Electrical ConnectionsChecking for Proper Blower Rotation Three-Phase Models Setup ProceduresInitial Start-up Installing Water LinesDrying Hopper Air Trap Considerations Optional AftercoolerShutting Down the Dryer Auto-Tuning the DryerIndicator Lights SwitchesOperation Controller Description and OperationProcess Air Temperature Controller Lit when Control Output 2 is on. Not used Lit when Control Output 1 is on. The Out1Indicator Name Description Lights in the Operation Indicator Section whenAdjustment Level Indicator Name Description Setting the Process Air TemperatureE5CN Operating Parameters Entering Operating Parameters to Select Modes Process Air Dew Point Display Setting the High Dew Point AlarmOptional Controller Operation Dryer Operation ProceduresAlarm Display Messages High Temp Valve MTR Preventative Maintenance Schedule MaintenanceRecommendations for Cleaning and Replacing Filters Preventative MaintenanceServicing Process Air Filters VacuumingCleaning with Compressed Air Corrective MaintenanceSymptoms of Worn Desiccant Servicing the Dew Point MonitorReplacing Worn Desiccant + First AID +Desiccant Bed Location and Disassembly Replacing the Process/Regeneration Heater ProceduresReplacement Procedures Replacing/Cleaning the Cooling CoilPage Introduction TroubleshootingProc Blwr Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsAppendix Technical SpecificationsAftercooler Design Specifications Drawings and DiagramsHigh Heat Model 180F to 400F Air Flow Schematic Level 1 Spare Parts List Electrical & Mechanical Spare Parts ListHI-CORE Desiccant Dryer 15/30/60 CFM Units 30 CFM 60 CFM 120V Control Common Parts 220V Control Common Parts Dryer Identification Serial Number Tag Returned Material PolicyTechnical Assistance Service DepartmentParts Department Sales Department