Sterling SDA Series 25-100 15 cfm, 60 cfm, 30 cfm specifications Table of Contents

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Table of Contents

CHAPTER 1: SAFETY

5

1-1 How to Use This Manual

5

Safety Symbols Used in this Manual

5

1-2

Safety Tag Information

6

Dryer Safety Tags

6

1-3 Warnings and Precautions

6

1-4

Responsibility

7

General Responsibility

7

Operator Responsibility

7

Maintenance Responsibility

9

Reporting a Safety Defect

9

CHAPTER 2: FUNCTIONAL DESCRIPTION

10

2-1 Models Covered in This Manual

10

2-2

General Description

10

2-3

Standard Features

11

Mechanical Features

11

Electrical Features

11

Controller Features

12

2-4

Options

12

2-5 Safety Devices and Interlocks

12

CHAPTER 3: INSTALLATION

14

3-1

Uncrating the Equipment

14

3-2 Rigging and Placing the Dryer

14

3-3

Electrical Connections

16

3-4

Setup Procedures

17

Checking for Proper Blower Rotation

17

Making Dryer/Drying Hopper Process Air Connections

17

Drying Hopper Air Trap Considerations

18

Optional Aftercooler

18

3-5

Initial Start-up

18

Pre-Startup Checks

18

Starting Up the Dryer

18

Auto-Tuning the Dryer

19

1.For Auto-tuning, press the Level Key once. The AT screen will show with the setting OFF.19

2. Press UP arrow to change the setting to ON

19

3.Press the Level Key again to the Temperature Screen. Your actual temperature will start to flash for about 10-20 minutes with the temperature fluctuating up and down during

that period. After the flashing stops, it means auto-tuning has finished.

.............................19

Shutting Down the Dryer

19

CHAPTER 4: OPERATION

20

4-1 Controller Description and Operation

20

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers If the Shipment is Not Complete Shipping InformationUnpacking and Inspection Event of Shipping DamageTable of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Safety Tag InformationResponsibility General ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityFunctional Description Models Covered in This ManualGeneral Description Standard Features Mechanical FeaturesElectrical Features Safety Devices and Interlocks Controller FeaturesOptions Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Installation Uncrating the EquipmentRigging and Placing the Dryer Suggested Lift Rigging for Cart Mount Dryers Suggested Lift Rigging for Machine Mounted Dryers Electrical ConnectionsChecking for Proper Blower Rotation Three-Phase Models Setup ProceduresOptional Aftercooler Installing Water LinesInitial Start-up Drying Hopper Air Trap ConsiderationsShutting Down the Dryer Auto-Tuning the DryerController Description and Operation SwitchesIndicator Lights OperationProcess Air Temperature Controller Lights in the Operation Indicator Section when Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Indicator Name DescriptionSetting the Process Air Temperature Adjustment Level Indicator Name DescriptionE5CN Operating Parameters Entering Operating Parameters to Select Modes Setting the High Dew Point Alarm Process Air Dew Point DisplayOptional Controller Operation Dryer Operation ProceduresAlarm Display Messages High Temp Valve MTR Preventative Maintenance Schedule MaintenanceVacuuming Preventative MaintenanceRecommendations for Cleaning and Replacing Filters Servicing Process Air FiltersServicing the Dew Point Monitor Corrective MaintenanceCleaning with Compressed Air Symptoms of Worn DesiccantReplacing Worn Desiccant + First AID +Desiccant Bed Location and Disassembly Replacing the Process/Regeneration Heater ProceduresReplacement Procedures Replacing/Cleaning the Cooling CoilPage Introduction TroubleshootingProc Blwr Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsAppendix Technical SpecificationsAftercooler Design Specifications Drawings and DiagramsHigh Heat Model 180F to 400F Air Flow Schematic Level 1 Spare Parts List Electrical & Mechanical Spare Parts ListHI-CORE Desiccant Dryer 15/30/60 CFM Units 30 CFM 60 CFM 120V Control Common Parts 220V Control Common Parts Dryer Identification Serial Number Tag Returned Material PolicySales Department Service DepartmentTechnical Assistance Parts Department