Sterling 30 cfm, 60 cfm Installation, Uncrating the Equipment, Rigging and Placing the Dryer

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Chapter 3: Installation

3-1 Uncrating the Equipment

Dehumidifying Dryers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Rigging and Placing the Dryer

Take care when rigging and placing the dryer. Figures 1, 2 and 3 on the following pages show a suggested safe rigging diagram. It lets you lift the dryer/hopper unit vertically for installation on the machine throat. Adjust chain lengths at the center sling bracket before you lift the unit. Your dryer has built-in lifting lugs.

Caution! If you are mounting a machine-mount dryer with a magnet or transition adaptor on the machine throat, you must provide additional support to hold the dryer securely on the machine.

Be aware that off-center static and dynamic hopper loading can occur with machine vibration. Again, provide additional support to hold the dryer securely on the machine.

Use caution and observe safety rules when lifting and placing your dryer!

15, 30, & 60 cfm Compact Dryers

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Contents SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteTable of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Safety Tag Information Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectGeneral Description Functional DescriptionModels Covered in This Manual Electrical Features Standard FeaturesMechanical Features Options Safety Devices and InterlocksController Features Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Rigging and Placing the Dryer InstallationUncrating the Equipment Suggested Lift Rigging for Cart Mount Dryers Electrical Connections Suggested Lift Rigging for Machine Mounted DryersSetup Procedures Checking for Proper Blower Rotation Three-Phase ModelsDrying Hopper Air Trap Considerations Installing Water LinesInitial Start-up Optional AftercoolerAuto-Tuning the Dryer Shutting Down the DryerOperation SwitchesIndicator Lights Controller Description and OperationProcess Air Temperature Controller Indicator Name Description Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Lights in the Operation Indicator Section whenE5CN Operating Parameters Setting the Process Air TemperatureAdjustment Level Indicator Name Description Entering Operating Parameters to Select Modes Optional Setting the High Dew Point AlarmProcess Air Dew Point Display Dryer Operation Procedures Controller OperationAlarm Display Messages High Temp Valve MTR Maintenance Preventative Maintenance ScheduleServicing Process Air Filters Preventative MaintenanceRecommendations for Cleaning and Replacing Filters VacuumingSymptoms of Worn Desiccant Corrective MaintenanceCleaning with Compressed Air Servicing the Dew Point Monitor+ First AID + Replacing Worn DesiccantDesiccant Bed Location and Disassembly Procedures Replacing the Process/Regeneration HeaterReplacing/Cleaning the Cooling Coil Replacement ProceduresPage Troubleshooting IntroductionProc Blwr Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleTechnical Specifications AppendixDrawings and Diagrams Aftercooler Design SpecificationsHigh Heat Model 180F to 400F Air Flow Schematic Spare Parts List Level 1 Spare Parts List Electrical & MechanicalHI-CORE Desiccant Dryer 15/30/60 CFM Units 30 CFM 60 CFM 120V Control Common Parts 220V Control Common Parts Returned Material Policy Dryer Identification Serial Number TagParts Department Service DepartmentTechnical Assistance Sales Department