Sterling 30 cfm, SDA Series 25-100 15 cfm, 60 cfm Preventative Maintenance Schedule

Page 29

Chapter 5: Maintenance

5-1 Preventative Maintenance Schedule

The checklist below contains a list of items which should be inspected and/or replaced to keep your Portable Drying/Conveying System operating at peak efficiency. Perform each inspection at the regular intervals listed below.

System model #

 

 

 

 

 

 

 

 

 

 

 

 

Serial #

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every Day

 

Date/

Date/

 

Date/

 

Date/

 

Date/

 

 

Date/

Date/

Date/

Date/

 

Date/

 

Date/

 

Date/

Date/

 

By

By

 

By

 

 

By

 

 

By

 

 

By

By

By

By

 

By

 

By

 

By

By

Inspect all filters for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wear, replace/clean

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

if dirty or worn.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every week

 

Date/

Date/

 

Date/

 

Date/

 

Date/

 

 

Date/

Date/

Date/

Date/

 

Date/

 

Date/

 

Date/

Date/

 

By

By

 

By

 

 

By

 

 

By

 

 

By

By

By

By

 

By

 

By

 

By

By

Check to make

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sure that all hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air tight.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every month

 

Jan

Feb

 

Mar

 

Apr

 

May

Jun

Jul

Aug

 

Sep

 

Oct

 

Nov

 

Dec

Lock out electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power and inspect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrical wiring for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

integrity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lock out electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power and check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

heater elements for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

continuity using an

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ohmmeter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check dew point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tracking with an

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

external dew point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

monitor and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pyrometer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visually inspect the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shifting of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

airflow valve during

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

one cycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every year

 

 

Next scheduled

 

Actual inspection

Next scheduled

 

Actual inspection

 

 

 

 

inspection

 

 

 

 

 

 

Date/By

 

 

 

inspection

 

 

Date/By

 

Inspect desiccant. Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

if brown or broken.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every two years

 

Scheduled

 

 

 

 

Actual replacement

 

Scheduled

 

Actual replacement

 

 

 

 

replacement date

 

Date/Work done by

replacement date

 

Date/Work done by

Replace desiccant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Photocopy this page for your maintenance records -

15, 30, & 60 cfm Compact Dryers

29

Image 29
Contents SDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteTable of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Safety Tag InformationOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description Functional DescriptionModels Covered in This Manual Electrical Features Standard FeaturesMechanical Features Options Safety Devices and InterlocksController Features Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Rigging and Placing the Dryer InstallationUncrating the Equipment Suggested Lift Rigging for Cart Mount Dryers Suggested Lift Rigging for Machine Mounted Dryers Electrical ConnectionsChecking for Proper Blower Rotation Three-Phase Models Setup ProceduresInitial Start-up Installing Water LinesDrying Hopper Air Trap Considerations Optional AftercoolerShutting Down the Dryer Auto-Tuning the DryerIndicator Lights SwitchesOperation Controller Description and OperationProcess Air Temperature Controller Lit when Control Output 2 is on. Not used Lit when Control Output 1 is on. The Out1Indicator Name Description Lights in the Operation Indicator Section whenE5CN Operating Parameters Setting the Process Air TemperatureAdjustment Level Indicator Name Description Entering Operating Parameters to Select Modes Optional Setting the High Dew Point AlarmProcess Air Dew Point Display Controller Operation Dryer Operation ProceduresAlarm Display Messages High Temp Valve MTR Preventative Maintenance Schedule MaintenanceRecommendations for Cleaning and Replacing Filters Preventative MaintenanceServicing Process Air Filters VacuumingCleaning with Compressed Air Corrective MaintenanceSymptoms of Worn Desiccant Servicing the Dew Point MonitorReplacing Worn Desiccant + First AID +Desiccant Bed Location and Disassembly Replacing the Process/Regeneration Heater ProceduresReplacement Procedures Replacing/Cleaning the Cooling CoilPage Introduction TroubleshootingProc Blwr Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsAppendix Technical SpecificationsAftercooler Design Specifications Drawings and DiagramsHigh Heat Model 180F to 400F Air Flow Schematic Level 1 Spare Parts List Electrical & Mechanical Spare Parts ListHI-CORE Desiccant Dryer 15/30/60 CFM Units 30 CFM 60 CFM 120V Control Common Parts 220V Control Common Parts Dryer Identification Serial Number Tag Returned Material PolicyTechnical Assistance Service DepartmentParts Department Sales Department