American Dryer Corp MLG-460 manual GAS Burner and Ignition System

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D. GAS BURNER and IGNITION SYSTEM

The dryer’s gas burner system operates an on/off gas rate sequences to accurately control the tumbler’s (basket’s) drying temperature. Maximum firing rate is 2,800,000 Btu/hr (705,600 kcal/hr).

Upon a call from heat, the dryer computer sends a 120 volt signal to the burner controller module (BCM) which initiates and controls the ignition sequences. The burner controller module (BCM) insures that ALL the safety switches are closed before turning on the combustion air burner fan, then checks to ensure that the burner fan air switch has closed. The pilot gas flame is then established, the flame rod (which sits in this pilot flame) comes in contact with the flame and signals the BCM. The main motorized gas valves open in sequence and full operational flame is achieved.

The burner controller module (BCM) has five (5) L.E.D.’s (light emitting diodes) on its cover and two (2) neon’s on the mounting base for ease of troubleshooting, as well as dip switches inside for ease of programming.

The burner controller module (BCM) controls ALL of the gas burner ignition components, except for the motorized gas valve. When the drying set point temperature is reached, the dryer’s computer closes the top motorized gas valve, shutting off full flame.

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Contents MLG-460 Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Troubleshooting TOC Service PartsReturning Warranty Cards Parts Returning Warranty Parts Section What to do if YOU Smell GAS Safety PrecautionsPage Specifications SpecificationsSpecifications Reassembly of Dryer Installation ProceduresPage Page Location Requirements Internal AIR, Electric and Water Connections Page Page Page Page Page Left Drum Motor External Supply Connections Page Page Electrical Requirements Electrical RequirementsMLG-460 Page Fresh AIR Supply Requirements Preparation for Operation PRE START-UPCleaning Routine MaintenanceMonthly Component System Descriptions Page Page Main AIR Blower and Heat Reclaimer System Page Compressed AIR System Page Page GAS Burner and Ignition System Switch #2 Intermittent Pilot Page Page Page Page Page Page Page Safety Devices Door Open Parts ServiceReturning Warranty Parts Returning Warranty CardsWarranty Page Troubleshooting Probable Causes Power MalfunctionsPossible Solutions No Control Power Blue Light Off Machine Main Power Shuts Down Blue Indicator Off 2CRB Sprinkler Circuit Description Page Front Panel Blue Light and RED Light on Possible Solutions Unless the Water Valve to the Sprinkler is Closed General DescriptionBurner Ignition Burner Controller Input Signal ComponentsIntroduction Burner Section Input Circuit Component DescriptionLoad Door Switch DS1B Stop Detector Relay Contact SMD no Output Signal Component DescriptionGAS Fault Message gas system only Heater Fault Message Possible Solutions Page Page AIR Fault Message HI-TEMP Fault Message Possible Solutions Drum Fault Message Page Tumbler Basket Section Electrical Components Tumbler Basket Section Electrical MalfunctionsFollowing is for 2-Door Models only Rear Panel Control Problems Probable Causes Possible Solutions PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Unload 1 Selection Probable CausesDoor Open Problem Drum Fault Message Malfunction Probable Causes Page Rear Down Switch LS2 Front Door SwitchLint Drawer Proximity Switches Base Section Electrical MalfunctionsProbable Solutions Lint Chamber Pressure Switch PS3Tumbler Basket Tilt Problems Level Fault Page Lint Screen Mechanism Problem Screen Fault Lint Chamber Air Pressure Problem AIR Fault Pendant Electrical Components Pendant Control MalfunctionsVerify Pendant Electrical Signals ML-460 Pendant Assembly Diagram Temperature Sensing Page Temperature Measurement and Sensing Problems Motors Circuit Wiring to the Analog Input ModuleMotor Protection Device Descriptions Motor Actuation Problems Probable CausesMotor Fault Screen FaultGAS Fault AIR Fault