Xantrex Technology XS400 manual Battery Tips

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Battery Tips

Battery Tips

WARNING: Explosion and fire hazard

Review “Precautions When Working With Batteries” on page viii before you work with the batteries in your system.

Explosive/Corrosive Gases Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion:

Vent the battery compartment to prevent the accumulation of gases.

Do not install electronic or electrical equipment in the battery compartment.

Do not smoke or use an open flame when working around batteries.

Temperature Sensitivity The capacity of lead-acid batteries is temperature sensitive. Battery capacity is rated at 77 ºF (25 ºC). At 0 ºF (–20 ºC), the Ah capacity is about half the rated capacity. You should consider temperature when designing your system.

Low Temperatures If extremely low temperatures are expected where the inverter is going to be located, you should consider a heated equipment room. If the system is located in an unheated space, an insulated battery enclosure is recommended.

High Temperatures The batteries should also be protected from high temperatures. These can be caused by high ambient temperatures, solar heating of the battery enclosure, or heat released by a nearby engine or generator. High battery temperatures shorten battery life and therefore you should ventilate the enclosure and use shade and insulation as appropriate.

Discharged Batteries Do not leave batteries in a discharged state for more than a day or two. They will undergo a chemical process (sulfation) that can permanently damage the battery. As well, batteries self-discharge over a period of three to six months, and they should be recharged periodically even if they are not being used.

Electrolyte Level If your batteries are not the “maintenance-free” type, check the electrolyte level at least once a month. Excessive fluid loss is a sign of overcharging. Replenish the electrolyte using only distilled water.

Battery Connections Connections to battery posts must be made with permanent connectors that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and prevent corrosion by using a protective spray coating or Vaseline.

975-0054-01-01

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Contents XS400 Sine Wave Inverter Page XS400 Sine Wave Inverter Date and Revision Scope PurposeAudience OrganizationConventions Used Related Information Acronyms and TerminologyPage General Precautions Important Safety InstructionsExplosive Gas Precautions Precautions When Working With BatteriesFCC Information to the User Page Contents Specifications TroubleshootingBattery Types and Sizes Operation975-0054-01-01 Xiii Xiv Introduction How XS400 Works Premium Power and Ease of UseComprehensive Protection Protection feature This protection feature…Front Panel XS400 FeaturesBack Panel 2Back Panel of the XS400 2Back Panel Features3S400 Remote Switch S400 Remote SwitchInstallation Inverter IntroductionInstallation Codes Preparing for InstallationMaterials List Installation Tools and MaterialsMaterials for XS400 and S400 Remote Switch Overview Installing the XS400Designing Your Installation Choosing a Location Battery Requirements DC Cables To mount your XS400 Mounting Your InverterTo connect the chassis ground Connecting the Chassis GroundTo install the remote switch Installing the S400 Remote Switch3Connecting Cable to the XS400 To prepare the DC cables Getting Ready to Connect the DC CablesGuidelines for Routing the DC Cables Routing the DC Cables5Connection Order for DC Cables Connecting the DC CablesTo connect the DC cables To connect your AC appliances to the Gfci outlets Connecting Your Appliances to the Gfci OutletsTo hardwire the AC output connections Hardwiring the AC Output7Removing the 3 Screws on the Wiring Box Access Panel 8Completing the Hardwiring To connect the AC input cord Connecting the AC Input CordPerforming Checks Prior to Initial Start-up To test the XS400 in shore power mode Testing Your InstallationTo test the XS400 in invert mode Installation 9Inverter Dimensions Page 10S400 Remote Switch Mounting Template Scale approximately Page Operation Front Panel of the XS400 Front Panel FeaturesTurning the XS400 to On or to Standby Turning the XS400 to Standby When Not in UseOperating the XS400 2S400 Remote Switch Using the S400 Remote SwitchTo operate the XS400 in invert mode Operating in Invert ModeTo recover from a low battery voltage shutdown Recovering from Low Battery Voltage ShutdownRestarting or Operating Multiple Appliances To restart or operate several appliancesTo operate in shore power mode Operating in Shore Power ModeStatus of Indicator Lights Monitoring the Indicator Lights3Resetting After a Fault or Shutdown Resetting After a Fault or ShutdownPage Troubleshooting Front Panel Troubleshooting Reference1Troubleshooting Reference for the XS400 1Troubleshooting Reference for the XS400 2Troubleshooting Reference for the S400 Remote Switch Page Specifications Physical Specifications of XS400 with Projections Electrical Specifications of XS400Regulatory Approvals Physical Specifications of S400 Remote SwitchTransfer Circuit Fan Cooling SystemPage BatterySizes Types Deep-Cycle Batteries Battery TypesAutomotive Starting Batteries Battery Size To determine how much battery capacity you need Estimating Battery RequirementsBattery Sizing Example Battery Sizing Worksheet Two Batteries Connected In Parallel Using Multiple BatteriesTwo Separate Battery Banks Battery Tips Battery Voltage State of Charge Warranty Warranty and Product InformationExclusions DisclaimerProduct Return Procedure Return Material Authorization PolicyInformation About Your System Out of Warranty ServiceIndex IX-2 975-0054-01-01 975-0054-01-01 IX-3 IX-4 975-0054-01-01 Page Xantrex Technology Inc