Multiquip QP3TZ manual General Safety

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SAFETY INFORMATION

GENERAL SAFETY

CAUTION

„NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.

„ NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.

„ NEVER operate this equipment under the influence of

drugs or alcohol.

NOTICE

„ This equipment should only be operated by trained and

qualified personnel 18 years of age and older.

„ Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

„ Manufacturer does not assume responsibility for any

accident due to equipment modifications. Unauthorized

equipment modification will void all warranties.

„ NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

„ ALWAYS know the location of the nearest

fire extinguisher.

„ ALWAYS know the location of the nearest

first aid kit.

„ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

PUMP SAFETY

DANGER

„NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area

where free flow of the air is

restricted. If the air flow is restricted it will cause injury to people and property and ser i ous damage to the equipment or engine.

„NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

WARNING

„NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.

„NEVER open the priming plug when pump

is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug. The possibility exists of scalding, resulting in severe bodily harm.

„NEVER disconnect any emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.

QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 7

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Contents Model QP3TZ Diesel engine exhaust and some Proposition 65 WarningQP3TZ Trash Pump Operation and Parts Manual REV. #3 10/21/11 MQ QP3TZ Trash Pump Hatz 1B30 Diesel Engine Table of ContentsOrdering parts has never been easier Parts Ordering ProcedureSafety Messages Safety InformationGeneral Safety Engine Safety Fuel Safety Transporting Safety Specifications Pump SPECIFICATIONS/DIMENSIONS PumpEngine Specifications Hatz 1B30 Specifications EngineApplication General InformationGeneral dewatering applications. Typical dewatering ComponentsInitial Servicing Basic EngineBefore Starting InspectionHoses and Clamps Understood OperationPump Vacuum Test MaintenancePump Vacuum Tester Engine Maintenance Schedule Daily Pump Storage Preparation for LONG-TERM StorageTroubleshooting Engine TroubleshootingSymptom Xxxxx only Not Used on Explanation of Code in Remarks ColumnQP3TZTRASH Pump Suggested Spare PartsPump Assy Suction Cover Pump AssyCasing Casing CoverPump Assy KEY, Impeller Bolt SET W/ Spring Washer Suction Plate M8 XBolt SET W/ Spring Washer Suction Cover M8 X Stud Bolt Drain Cover HandleSpare Parts Kits Assy Gasket SET Crankcase Gasket SET CYL. HeadEmergency KIT Accessories Assy Decal Start Accessories AssyDecal Maintenance Tool KITCrankcase and Engine Mount Assy Not Sold Separately Maintenance KITCrankcase and Engine Mount Assy Includes Items WCrankshaft Assy Stubshaft no 1 DIA Closing Plug 12 MMStubshaft no SAE GEN Stubshaft TAP 25 DIACamshaft Assy Lock Washer FlyweightCamshaft Assy CamleverPiston Assy Piston Ring SET 80MM Not Sold Separately Piston AssyCirclip Piston PINCylinder Head Assy Stud Cylinder Head 141MM Cylinder Head Cover Maintenance KITCylinder Head Assy Valve GuideOIL PUMP/GOVERNOR Assy ALL. Screw M5X12 OIL PUMP/GOVERNORRetaining Strap Ball 3.5MMOIL PUMP/GOVERNOR Assy Threaded PIN M6X18 AS Required Centrifugal WeightRing Threaded PIN M6X35 AS RequiredTiming Cover Assy Ball Bolt Governor HousingClosing Plug Main BearingFlywheel Assy Spring Washer A4 Flywheel AssyBlower Ring ALL. Screw M4X20Fuel Injection Assy Shim 1.10MM Sealing ConeShim 1.00MM Shim 1.04MMFuel Injection Assy Shim 0.2MM Connecting NippleFuel Injection Assy Control SleeveRecoil Starter Assy Allen Screw M6X10 Housing Recoil StarterRubber Sleeve Return SpringAIR Duct Assy Disc A6,4 AIR Duct AssyHood Blower DuctingAIR Duct Assy Stud M6X35 TubeStud M6X45 Sealing Strip 48MMCrankcase Breather Assy Filter Breather System Crankcase Breather AssySuction Pipe Fuel Tank ASSY. OLD Style Fuel Pipe Fuel Tank ASSY. OLD StyleCAP for Fuel Tank Fuel HoseFuel Tank ASSY. NEW Style Gasket for Fuel CAP Fuel Tank ASSY. NEW StyleRope ClampFuel Tank ASSY. NEW Style Water Separator Seal WireINSUL. Hose 7 House ClipAIR Filter Assy AIR Filter AssyCover AIR Filter Sealing StripALL. Screw M8X25 NUT M6Muffler Assy CTR. Sunk Screw M6X12 Exhaust END PipeThreaded Bolt M6 Exhaust TubeSealing and Bonding Adhesives Sealing and Bonding AdhesivesFreight Policy Terms and Conditions of Sale PartsHERE’S HOW to GET Help