Multiquip QP3TZ manual Maintenance, Pump Vacuum Test

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MAINTENANCE

Pump Vacuum Test

NOTICE

DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed.

To perform the pump vacuum test do the following:

1.Remove the pump fill cap (Figure 2), and fill the pump with water.

2.Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.

3.As shown in Figure 13, place a water hose inside the discharge opening of the pump, and turn on the water.This flow of water into the discharge opening will prevent the pump from running dry.

4.Place the Pump Vacuum Tester (P/N 7000030) over the pump suction (inlet) opening (Figure 13) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.

5.Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reset vacuum tester.

6.Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between -25 and -20 in. Hg. (inches of mercury), then it can be assumed that the pump is working correctly.

NOTICE

25 in. Hg. (inches of mercury) translates into 25 feet of lift at sea level.

Adjusting Impeller Clearance

1.If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly.

2.The impeller should be as close to the volute as possible without rubbing against it. Clearance is adjusted by adding or removing shims from behind the impeller.

3.Check clearance between impeller and insert by slowly pulling starter rope to turn impeller. Remove spark plug to make it easier to turn impeller.

NOTICE

It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced. Remember as the impeller wears down, additional shims may be required to maintain the clearance between the impeller and insert.

4.Check the impeller every six months for wear, and for clearance between the impeller face and the volute. Also check the shaft seal for wear, as well as the shaft sleeve.

Pump Cleaning

After pumping water containing large amounts of dirt and debris, perform the following:

1.Remove the drain plug from the pump housing (Figure 2) and drain any water left in the pump.

2.Loosen the two locking hand knobs (turn counterclockwise) and remove clean-out cover.

3.Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear.Replace any damaged or worn parts.

7.If the vacuum tester gauge indicates a reading below -20 in. Hg, it can then be assumed that the pump is not functioning correctly, and corrective action needs to be taken.

6.To test the flapper valve, shut down the engine.The vacuum tester should remain attached to the pump suction inlet port by vacuum.This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.

CAUTION

The impeller may develop sharp edges. Use extreme care when cleaning around the impeller to prevent being cut.

QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 19

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Contents Model QP3TZ Diesel engine exhaust and some Proposition 65 WarningQP3TZ Trash Pump Operation and Parts Manual REV. #3 10/21/11 MQ QP3TZ Trash Pump Hatz 1B30 Diesel Engine Table of ContentsOrdering parts has never been easier Parts Ordering ProcedureSafety Messages Safety InformationGeneral Safety Engine Safety Fuel Safety Transporting Safety Specifications Pump SPECIFICATIONS/DIMENSIONS PumpEngine Specifications Hatz 1B30 Specifications EngineApplication General InformationGeneral dewatering applications. Typical dewatering ComponentsInitial Servicing Basic EngineBefore Starting InspectionHoses and Clamps Understood OperationPump Vacuum Test MaintenancePump Vacuum Tester Engine Maintenance Schedule Daily Pump Storage Preparation for LONG-TERM StorageTroubleshooting Engine TroubleshootingSymptom Xxxxx only Not Used on Explanation of Code in Remarks ColumnQP3TZTRASH Pump Suggested Spare PartsPump Assy Suction Cover Pump AssyCasing Casing CoverPump Assy KEY, Impeller Bolt SET W/ Spring Washer Suction Plate M8 XBolt SET W/ Spring Washer Suction Cover M8 X Stud Bolt Drain Cover HandleSpare Parts Kits Assy Gasket SET Crankcase Gasket SET CYL. HeadEmergency KIT Accessories Assy Decal Start Accessories AssyDecal Maintenance Tool KITCrankcase and Engine Mount Assy Not Sold Separately Maintenance KITCrankcase and Engine Mount Assy Includes Items WCrankshaft Assy Stubshaft no 1 DIA Closing Plug 12 MMStubshaft no SAE GEN Stubshaft TAP 25 DIACamshaft Assy Lock Washer FlyweightCamshaft Assy CamleverPiston Assy Piston Ring SET 80MM Not Sold Separately Piston AssyCirclip Piston PINCylinder Head Assy Stud Cylinder Head 141MM Cylinder Head Cover Maintenance KITCylinder Head Assy Valve GuideOIL PUMP/GOVERNOR Assy ALL. Screw M5X12 OIL PUMP/GOVERNORRetaining Strap Ball 3.5MMOIL PUMP/GOVERNOR Assy Threaded PIN M6X18 AS Required Centrifugal WeightRing Threaded PIN M6X35 AS RequiredTiming Cover Assy Ball Bolt Governor HousingClosing Plug Main BearingFlywheel Assy Spring Washer A4 Flywheel AssyBlower Ring ALL. Screw M4X20Fuel Injection Assy Shim 1.10MM Sealing ConeShim 1.00MM Shim 1.04MMFuel Injection Assy Shim 0.2MM Connecting NippleFuel Injection Assy Control SleeveRecoil Starter Assy Allen Screw M6X10 Housing Recoil StarterRubber Sleeve Return SpringAIR Duct Assy Disc A6,4 AIR Duct AssyHood Blower DuctingAIR Duct Assy Stud M6X35 TubeStud M6X45 Sealing Strip 48MMCrankcase Breather Assy Filter Breather System Crankcase Breather AssySuction Pipe Fuel Tank ASSY. OLD Style Fuel Pipe Fuel Tank ASSY. OLD StyleCAP for Fuel Tank Fuel HoseFuel Tank ASSY. NEW Style Gasket for Fuel CAP Fuel Tank ASSY. NEW StyleRope ClampFuel Tank ASSY. NEW Style Water Separator Seal WireINSUL. Hose 7 House ClipAIR Filter Assy AIR Filter AssyCover AIR Filter Sealing StripALL. Screw M8X25 NUT M6Muffler Assy CTR. Sunk Screw M6X12 Exhaust END PipeThreaded Bolt M6 Exhaust TubeSealing and Bonding Adhesives Sealing and Bonding AdhesivesFreight Policy Terms and Conditions of Sale PartsHERE’S HOW to GET Help