Multiquip QP3TZ manual Engine Safety

Page 8

SAFETY INFORMATION

CAUTION

„NEVER lubricate components or attempt service on a running machine.

„NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.

NOTICE

„ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump and mechanical seal.

„In winter drain water from pump housing to prevent freezing.

„NEVER start the pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it. Before starting the pump, check that the clean-out cover is securely fastened.

„ALWAYS keep the machine in proper running condition.

„ALWAYS ensure pump is on level ground before use.

„Fix damage to machine and replace any broken parts immediately.

„ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

ENGINE SAFETY

WARNING

„NEVER operate the engine with heat shields or guards removed.

„ DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump.

CAUTION

„NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

„NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.

„NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

PAGE 8 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11)

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Contents Model QP3TZ Proposition 65 Warning Diesel engine exhaust and someQP3TZ Trash Pump Operation and Parts Manual REV. #3 10/21/11 Table of Contents MQ QP3TZ Trash Pump Hatz 1B30 Diesel EngineParts Ordering Procedure Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Engine Safety Fuel Safety Transporting Safety SPECIFICATIONS/DIMENSIONS Pump Specifications PumpSpecifications Engine Engine Specifications Hatz 1B30General Information ApplicationComponents General dewatering applications. Typical dewateringBasic Engine Initial ServicingInspection Before StartingHoses and Clamps Operation UnderstoodMaintenance Pump Vacuum TestPump Vacuum Tester Engine Maintenance Schedule Daily Preparation for LONG-TERM Storage Pump StorageTroubleshooting Troubleshooting EngineSymptom Explanation of Code in Remarks Column Xxxxx only Not Used onSuggested Spare Parts QP3TZTRASH PumpPump Assy Pump Assy CasingCasing Cover Suction CoverPump Assy Bolt SET W/ Spring Washer Suction Plate M8 X Bolt SET W/ Spring Washer Suction Cover M8 XStud Bolt Drain Cover Handle KEY, ImpellerSpare Parts Kits Assy Emergency KIT Gasket SET CYL. HeadGasket SET Crankcase Accessories Assy Accessories Assy Decal MaintenanceTool KIT Decal StartCrankcase and Engine Mount Assy Maintenance KIT Crankcase and Engine Mount AssyIncludes Items W Not Sold SeparatelyCrankshaft Assy Closing Plug 12 MM Stubshaft no SAE GENStubshaft TAP 25 DIA Stubshaft no 1 DIACamshaft Assy Flyweight Camshaft AssyCamlever Lock WasherPiston Assy Piston Assy CirclipPiston PIN Piston Ring SET 80MM Not Sold SeparatelyCylinder Head Assy Cylinder Head Cover Maintenance KIT Cylinder Head AssyValve Guide Stud Cylinder Head 141MMOIL PUMP/GOVERNOR Assy OIL PUMP/GOVERNOR Retaining StrapBall 3.5MM ALL. Screw M5X12OIL PUMP/GOVERNOR Assy Centrifugal Weight RingThreaded PIN M6X35 AS Required Threaded PIN M6X18 AS RequiredTiming Cover Assy Bolt Governor Housing Closing PlugMain Bearing BallFlywheel Assy Flywheel Assy Blower RingALL. Screw M4X20 Spring Washer A4Fuel Injection Assy Sealing Cone Shim 1.00MMShim 1.04MM Shim 1.10MMFuel Injection Assy Connecting Nipple Fuel Injection AssyControl Sleeve Shim 0.2MMRecoil Starter Assy Housing Recoil Starter Rubber SleeveReturn Spring Allen Screw M6X10AIR Duct Assy AIR Duct Assy HoodBlower Ducting Disc A6,4AIR Duct Assy Tube Stud M6X45Sealing Strip 48MM Stud M6X35Crankcase Breather Assy Suction Pipe Crankcase Breather AssyFilter Breather System Fuel Tank ASSY. OLD Style Fuel Tank ASSY. OLD Style CAP for Fuel TankFuel Hose Fuel PipeFuel Tank ASSY. NEW Style Fuel Tank ASSY. NEW Style RopeClamp Gasket for Fuel CAPFuel Tank ASSY. NEW Style Seal Wire INSUL. Hose 7House Clip Water SeparatorAIR Filter Assy AIR Filter AssySealing Strip ALL. Screw M8X25NUT M6 Cover AIR FilterMuffler Assy Exhaust END Pipe Threaded Bolt M6Exhaust Tube CTR. Sunk Screw M6X12Sealing and Bonding Adhesives Sealing and Bonding AdhesivesTerms and Conditions of Sale Parts Freight PolicyHERE’S HOW to GET Help