Trane UX1D120A9H51B manual Start UP and Adjustment, Reinstallation of the Burner BOX Cover

Page 33

W

ROTATE THE FRONT

 

COVER AS SHOWN

 

INSERT THE TOP

 

FLANGE OF THE

 

FRONT COVER

 

UNDER THE LIP

 

INSIDE THE BOX

 

ALL SIDE FLANGES

 

MUST BE OUTSIDE

 

OF THE BOX

 

ROTATE THE FRONT

 

COVER INWARD

 

MAKING SURE THAT

 

ALL SIDE FLANGES

 

ARE OUTSIDE OF THE

 

BOX.

ANSI Z223.1/ NFPA 54 or National Standard of Canada, Natural Gas and Propane Installation Code, CSA B149.1. Installation of this furnace at altitudes above 2,000 ft. (610m) shall be made in accordance with the listed high Altitude Conversion Kit available with this furnace.

IMPORTANT:

Re-install the propane orifices to the same depth as the orifices supplied with the equipment.

See Table 15 for help in selecting orifices if orifice change is required. Furnace input rate and tempera- ture rise should be checked again after changing ori- fices to confirm the proper rate for the altitude.

Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT*** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA.

TABLE 14

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

PART

DRILL

PART

SIZE

NUMBER

SIZE

NUMBER

44

ORF00501

54

ORF00555

45

ORF00644

55

ORF00693

46

ORF00909

56

ORF00907

47

ORF00910

57

ORF00908

48

ORF01099

58

ORF01338

49

ORF00503

59

ORF01339

50

ORF00493

 

 

 

 

 

 

REINSTALLATION OF THE BURNER BOX COVER

Figure 52 shows the correct way to reinstall the burner box cover if adjustment or replacement of the flame sensor, hot surface igniter, or main burner orifices have required removal of the cover.

18-CD22D1-8

 

 

 

Installer’s Guide

 

 

 

 

 

TABLE 15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Orifice

 

 

 

ALTITUDE ABOVE SEA LEVEL

 

Twist Drill

 

 

 

 

Size If

 

and Orifice Required At Other Elevations

Installed

 

At Sea

 

 

 

 

 

 

 

 

 

 

 

 

Level

2000

3000

4000

5000

6000

7000

8000

9000

10000

42

42

 

43

 

43

43

44

44

45

 

46

47

43

44

 

44

 

44

45

45

46

47

 

47

48

44

45

 

45

 

45

46

47

47

48

 

48

50

45

46

 

47

 

47

47

48

48

49

 

49

50

46

47

 

47

 

47

48

48

49

49

 

50

51

47

48

 

48

 

49

49

49

50

50

 

51

52

54

54

 

55

 

55

55

55

55

56

 

56

56

55

55

 

55

 

55

56

56

56

56

 

56

57

56

56

 

56

 

57

57

57

58

59

 

59

60

57

58

 

59

 

59

60

60

61

62

 

63

63

58

59

 

60

 

60

61

62

62

63

 

63

64

 

 

 

 

 

 

 

 

 

 

 

 

From National Fuel Gas Code - Table F-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

! WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the installation instructions for the venting system being placed into operation could re- sult in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

With gas and electrical power “OFF”

1.Duct connections are properly sealed

2.Filters are in place

3.Venting is properly assembled

4.Blower door is in place

Flip the switch on main gas valve within the unit to the “OFF” position. Turn the external gas valve to “ON”. Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution — DO NOT CHECK WITH AN OPEN FLAME. Allow 5 min- utes for any gas that might have escaped to dissipate. LP Gas being heavier than air may require forced venti- lation. Flip the switch on the gas valve in the unit to the “ON” position.

E

Outlet Pressure Boss

Regulator

 

 

Adjustment

Inlet Pressure

 

 

Boss (opt.)

On/Off Switch

 

 

 

White-Rodgers 36G gas valve

 

 

 

33

Image 33
Contents Installer’s Guide Carbon Monoxide Poisoning Hazard Safety SectionInstaller’s Guide Contents Installer’s Guide UX1-H Outline DrawingDX1-H Downflow Installations Upflow InstallationHorizontal Installation Subbase Cross SectionOutside AIR is Recommended AIR for Combustion and VentilationConfined Space Return AIR Duct Systems Duct ConnectionsOptional Filter Rack Installation for BOT- TOM Return Typical Upflow Return AIR Filter InstallationsReturn AIR Filters Upflow Furnace onlyAirflow Typical Downflow Furnace Return AIR Filter Installations Alternate Upflow Filter Clip Bracket Installation KIT09224Models Cabinet Filter Numbers QTY & SizeGeneral Venting PVC Vent Fitting Material Vent Fitting Material PlasticBonding of PVC Vent and Inlet AIR Connections Horizontal VentingUpflow Furnace Inside Corner Detail Possible Configurations for TWO Pipe Venting Systems BAYVENT200B Horizontal Venting Through WallCombustible Material Wall Noncombustible Material WallBAYAIR30AVENTA BAYVENT200B Direction of Stainless Steel Fitting Downward VentingInstaller’s Guide EE Caution Used Through Chimney That Vents Another GAS ApplianceVertical Applications Condensate Drain InstructionsUpflow Vertical Horizontal ApplicationsDownflow Downflow VerticalVertical Downflow HorizontalTwinning Furnaces Electrical ConnectionsStage Heating only Thermostat Stage Heat / 1 Stage Cool Thermostat GAS PipingUpflow Left Hand GAS Piping Combustion and Input Check Orifice SizesHigh Altitude Derate Final Manifold Pressure SettingsStart UP and Adjustment Reinstallation of the Burner BOX CoverPreliminary Inspections Sequence of Operation Lighting InstructionsRoom AIR Thermostat Heat Anticipator Adjustment Airflow AdjustmentBurner BOX Temperature Limit Device Power FailureLimit switch must be reset by a qualified servicer Reset After Burner BOX Limit ShutdownIntegrated Furnace Control Error Flash Codes Trane