Trane UX1D120A9H51B, UX1C100A9H41B, UX1B080A9H31B, UX1B060A9H31B manual Installer’s Guide Contents

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Safety signal words are used to designate a degree or level of seriousness associated with a particular hazard. The signal words for safety markings are WARNING and

CAUTION.

a. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

b. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property damage.

! WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could re- sult in serious injury, death or property damage. Improper servicing could result in dangerous opera- tion, serious injury, death, or property damage.

GENERAL INSTALLATION INSTRUCTIONS

The manufacturer assumes no responsibility for equip- ment installed in violation of any code or regulation.

It is recommended that Manual J of the Air Condition- ing Contractors Association (ACCA) or A.R.I. 230 be fol- lowed in estimating heating requirements. When esti- mating heating requirements for installation at alti- tudes above 2000 ft., remember the gas input may need to be reduced (See High Altitude Installation).

Material in this shipment has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of carton for evidence of rough handling in ship- ment. Unpack carefully after moving equipment to approximate location. If damage to contents is found, report the damage immediately to the de- livering agency.

Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the ab- sence of local codes, the installation must conform with latest edition of the National Fuel Gas Code ANSI Z223.1 • National Installation Code, CAN/CGA B149.1. The latest code may be obtained from the American Gas Association Laboratories, 400 N. Capitol St. NW, Washington D.C. 20001.

1-800-699-9277 or www.aga.org

These furnaces have been classified as CATEGORY IV furnaces in accordance with latest edition of ANSI Z21.47 • CAN/ CGA 2.3 standards.

Installer’s Guide Contents

INSTALLATION INSTRUCTIONS

General Installation Instructions

3

 

 

Location and Clearances

4

 

 

Outline Drawings

5

 

 

Upflow Installation

7

 

 

 

Downflow

Installation

7

 

 

 

Horizontal

Installation

7

 

 

Air For Combustion and Ventilation

8

 

 

Duct Connections

10

 

 

Return Air Filters

11

 

 

General Venting Instructions

14

 

 

Venting Material

15

 

 

Venting Tables

15

 

 

Horizontal Venting

16

 

 

Venting Through The Wall

20

 

 

Venting Through The Roof

20

 

 

Downward Venting

22

 

 

Venting Through a Masonry Chimney

22

 

 

Condensate Drain Instructions

25

 

 

 

Electrical

Connections

27

 

 

Field Wiring Diagrams

27

 

 

Gas Piping

29

 

 

Combustion Input Checks

31

Start Up and Adjustment

33

 

 

Preliminary Inspections

33

 

 

Lighting Instructions

34

 

 

Sequence Of Operation

34

 

 

Control And Safety Switch Adjustments

34

 

 

Airflow Adjustment

35

Conditions Affecting Furnace Operation

35

 

 

IFC Error Flash Code

37

 

 

 

 

Category IV furnaces operate with positive vent static pressure and with a flue loss less than 17 percent. These conditions require special venting systems, which must be gas tight and water tight. These Category IV Direct Vent furnaces are approved for installation in Manufactured/Mobile housing when used with BAYMFGH100A.

18-CD22D1-8

3

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Contents Installer’s Guide Carbon Monoxide Poisoning Hazard Safety SectionInstaller’s Guide Contents Installer’s Guide UX1-H Outline DrawingDX1-H Subbase Cross Section Upflow InstallationDownflow Installations Horizontal InstallationOutside AIR is Recommended AIR for Combustion and VentilationConfined Space Return AIR Duct Systems Duct ConnectionsUpflow Furnace only Typical Upflow Return AIR Filter InstallationsOptional Filter Rack Installation for BOT- TOM Return Return AIR FiltersAirflow QTY & Size Alternate Upflow Filter Clip Bracket Installation KIT09224Typical Downflow Furnace Return AIR Filter Installations Models Cabinet Filter NumbersGeneral Venting PVC Vent Fitting Material Vent Fitting Material PlasticBonding of PVC Vent and Inlet AIR Connections Horizontal VentingUpflow Furnace Inside Corner Detail Possible Configurations for TWO Pipe Venting Systems Noncombustible Material Wall Horizontal Venting Through WallBAYVENT200B Combustible Material WallBAYAIR30AVENTA BAYVENT200B Direction of Stainless Steel Fitting Downward VentingInstaller’s Guide EE Caution Used Through Chimney That Vents Another GAS ApplianceHorizontal Applications Condensate Drain InstructionsVertical Applications Upflow VerticalDownflow Horizontal Downflow VerticalDownflow VerticalTwinning Furnaces Electrical ConnectionsStage Heating only Thermostat Stage Heat / 1 Stage Cool Thermostat GAS PipingUpflow Left Hand GAS Piping Combustion and Input Check Orifice SizesHigh Altitude Derate Final Manifold Pressure SettingsStart UP and Adjustment Reinstallation of the Burner BOX CoverPreliminary Inspections Sequence of Operation Lighting InstructionsPower Failure Airflow AdjustmentRoom AIR Thermostat Heat Anticipator Adjustment Burner BOX Temperature Limit DeviceLimit switch must be reset by a qualified servicer Reset After Burner BOX Limit ShutdownIntegrated Furnace Control Error Flash Codes Trane