Thermos 461230404 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator as shown for proper connection to LP tank valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

WARNING

Do not insert any foreign objects into the valve outlet. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below.

NOTE: Sideburner control panel not shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-241-7548 (U.S.) or 1-800-387-6057 (CANADA).

6.Always close LP tank valve after performing leak test by turning hand wheel clockwise.

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Contents 461230404 80001008 Installation Safety Precautions Safety SymbolsTable of Contents Side Shelf Assembly 80000059 Description Grill Lid Assembly 80001001 Cart AssemblyGrill Bottom Assembly 80001003 KeyParts Diagram Model No Assembly Model No Align holes Regulator hose Fully tighten screws inside grill bottom at this time #10-24x3/8 screws AAA, 5mm lock washers BBB Flametamer Pivot wire Smaller basket on left door, larger basket on right door Make sure drain hole is on left side Slide grease receptacle into rails beneath grease tray Very Important LP Tank Removal, Transport And Storage LP Liquefied Petroleum GasLP Tank Filling LP Tank Exchange Connecting Regulator To The LP TankFor your safety LP Tank Leak TestLeak Testing Valves, Hose and Regulator Turn all grill control knobs to OFFSafety Tips For Safe Use Of Your Grill And To Avoid Serious InjuryIgnitor Lighting Ignitor Lighting The Sideburner General Grill CleaningMatch-Lighting Match LightingImmediately turn off gas at LP tank Cleaning The Burner AssemblyStoring Your Grill Wait for grill to coolIndirect Cooking Food SafetyHow To Tell If Meat Is Grilled Thoroughly Indirect Cooking InstructionsTroubleshooting Problem Possible Cause Prevention/SolutionTroubleshooting Electronic Ignition Problem Possible Cause Check Procedure Prevention/Solution